Quality Inspector
Saudi Aramco
Total years of experience :12 years, 2 Months
As an Engineer/Sr.Inspector (Coating/Insulation) for ARAMCO GIS Project(Luberef Yanbu Refinery Expansion) is to Provide corrosion management and inspection services on static equipment includes design and materials/metallurgy review, chemical treatment, protective coatings and linings, corrosion, monitoring, failure analysis, development of inspection and maintenance philosophy (Special Scheme of Inspection -SSI), guidelines and procedures, reporting on routine/maintenance inspection, topside structural/facilities, minor fabrication/project inspection, tank/facilities inspection and onshore statutory equipment inspection/certification to ensure production integrity in the safest, most economical and effective way as per design specifications.
As QA/QC Coating Inspector for Saudi Aramco Power Project of World’s Largest Refinery & Power Generation Plant (Abqaiq-Station), Two GOS-Plants, Two Booster Plants with One Water Injection Plant (NWIP) & 69KVA Upgrade Transmission Line Abqaiq Area is to follows SAE-Standards, SAE-Procedures, SAMS-Specifications & QA/QC-Standard Operating Procedure.
As TPI-QA/QC Painting & Insulation Inspector for CAIRN Energy India Pvt. Ltd.MDP Project Bhogat Terminal Gujrat.To follows ITP and carryout inspection on a timely basis. Initial To Final Inspection of Surface preparation and Application Documentation, Monitoring of all painting working with the recording all weather specified conditions.
Having Reports of Construction for Coating Inspection for Surface Preparation to client’s final inspection. To follow ITP and carry out inspection on a timely basis. Final Inspection of Surface preparation and Application Documentation, Monitoring weather specified conditions.Direct and manage project development from beginning to end. Monitors and tracks daily progress and work completed, comparing planned to actual.Takes appropriate mitigating action to ensure compliance with the plan, based on knowledge of available manpower, equipment, materials, and in cooperation with planning engineer and project management
>To follow specification and carry out inspection on a timely basis. Preparation of Final Painting Reports for test packs. Surface preparation inspection
>Final Inspection of Surface preparation and Application Documentation, Monitoring weather specified conditions.
>Conducting salt test on surfaces. Monitoring mixing of paints. Maintaining batch certificates for incoming materials for painting.
>Supervision and inspection in insulator tests and in pipe coating joints. Checking of Surface Cleanliness, Mainline PE beveled edges, Relative humidity, Abrasive blasting, Pre heat temperature, W.F.T of applied Epoxy only on steel, Sleeve Positioning, Visual inspection of Shrinking, D.F.T Check, Holiday Check, Peel strength test. Maintaining all documentation and reporting to QA/QC Manager. Supervision and assisting in inspecting in Mainline joint coating. Update Daily Report (Program and Progress).
> Prepare Tie-in Chart, Documentation of Inspection Reports, procedures, ITP, Welders and Insulators records, NDT Records, Coating Clearance, Maintaining Checklist before Hydro testing. Use of Inspection Tools and instruments such as Whirling Hygrometer, Steel Temperature Gauge, Dew Point Calculator, Relative Humidity Calculator/Table, Low & High voltage Holiday Testers, Surface Profile Gauges, Profile Comparators, Needle Pressure Gauges, Magnetic DFT Gauges, etc.
>Test during Surface Preparation and Paint Application such as Sieve Test for Abrasives, Blotter Test, Chloride Test, Coating Adhesion Test, Checking Coating Thickness, Coating Hardness Test, Holiday Test.
>Maintaining test certificates for paints .Reviewing of paint schemes Monitoring painting activities, Surface preparation inspection. Final Inspection of Surface preparation and Application Documentation, Monitoring weather specified conditions. Conducting salt test on surfaces
>Monitoring mixing of paints. Maintaining batch certificates for incoming materials for painting. Maintaining test certificates for paints. Reviewing of paint schemes
>Monitoring painting activities. Measuring dry film thicknesses using DFT gauges
>Conducting holiday test on painted surfaces. Measuring dry film thicknesses using DFT gauges
>Conducting holiday test on painted surfaces. Maintaining record for all stages. Preparing stage wise reports .To handle DFT gauge. Holiday testing equipment, PIG guage.
>Check proper storage of coatings as per manufacturer’s data sheet. Check the correct material has been received for the use. Check the Abrasive before starting of the Blasting. Check the Ambient Temperature (wet / dry) before the commence of work. Check the Dew Point and Relative Humidity.
>To follow specification and carry out inspection on a timely basis. Preparation of Final Painting Reports for test packs. Surface preparation inspection. Final Inspection of Surface preparation and Application Documentation, Monitoring weather specified conditions.
>Conducting salt test on surfaces. Monitoring mixing of paints. Maintaining batch certificates for incoming materials for painting. Maintaining test certificates for paints
>Reviewing of paint schemes .Monitoring painting activities. Measuring dry film thicknesses using DFT gauges. Conducting holiday test on painted surfaces .Maintaining record for all stages. Check the blast cleaned surface visually
>Preparing stage wise reports .To handle DFT gauge. Holiday testing equipment, PIG guage.
>Assess condition of substrate. Check proper storage of coatings as per manufacturer’s data sheet..Check the correct material has been received for the use. Check the Abrasive before starting of the Blasting. Check the Ambient Temperature (wet / dry) before the commence of work. Check the Dew Point and Relative Humidity
Integrated PG 2-year course Coating Technology with Petrochemicals -Refinery.