SHEM Analyst & Production Engineer
Saudi Arabian Fertilizer Company - SAFCO
Total years of experience :17 years, 7 Months
- Field Experience in Reverse Osmosis, Ion Exchange, Compressed Air System, Boilers (including Chemical Injection System), Cooling Water System
- Analyze recorded operation parameters and to ensure they are within acceptable standards. As well, take corrective actions as and when required.
- Monitor Boiler Stack emission parameters like NOx, Sox, CO.
- Analyze and Optimize Daily production and raw materials.
- Track and maintain history of chemicals.
- Preparation of Departments Monthly and Quarter Production and SHEM Reports.
- Identifying and generating MOC’s and subsequent Safety Health and Environment assessment.
- Prepare agenda and conduct Monthly Safety Health and Environment Meeting.
- Participating in Audits (Internal and External). Participated in QMS, EHS, International Fertilizer Association audits.
- Good working knowledge in PHA (HAZOP) & RCM study.
- Conducting Risk Assessments (SAFER, HIRA, Environment Aspect Impact registry, Transport risk assessment).
- Conduct Training to Operation Team.
- Report abnormal conditions in plant and coordinate to raise maintenance notifications and ensure corrective action appropriately.
- Developed and implemented Safe procedures handling of chemicals.
- Taking initiatives to achieve Sustainability Targets.
- Troubleshooting Operational / Regeneration problems in Utility Plant process.
- Ensure quality parameters as per the quality management standards
- Review SOP’s of Boilers operation, Air Compressor, Demin-Unit, Ammonia tank refrigeration system and update. Provide training to the Plant Operators
- Provide the production data such as Natural Gas consumption, steam generation quantity, waste liquid consumption to the Environment division.
- Efficaciously managed operations and maintenance of Reverse Osmosis Plant.
- Effectively maintained quality standards through regular RO membrane CIP cleaning, Chlorination, Dosing of chemicals like antiscalant, SMBS, minerals, backwashing media filters, and changing filters appropriately.
- Identified and monitored CCP's.
- Documented Quality Assurance procedures.
- Involved in sampling process for chemical and microbiological analysis maintaining highest quality standards.
- Individually contributed at every step of manufacturing process, from procuring raw materials to delivering finished product.
- Efficiently managed inventory through monitoring and control process
- Designed and developed reports for management to review production and stock control.
- Designed and implemented effective system for warehouse control.
- Managed vendors and workers ensuring high productivity at all times.
- Managed operations and maintenance of Reverse osmosis plants.
- Worked on modern instruments like spectrophotometer (HACH DR 2800)
- Supervised activities for setting up the production systems in the plant like Production Logging System, Downtime Recording System and Wastage Logging System.
- Maintained thorough quality standards by strictly adhering to company’s quality policy
- Participated in the sampling and testing process of raw materials, treated and finished products.
- Collaborated with other cross functional teams for ensuring smooth production.
- Reported to the Operations Manager about the day to day activities in the plant.
- Supervised production management process.
- Managed operations and maintenance of Reverse Osmosis plants.
- Prepared manuals for HACCP implementation.
- Contributed significantly towards planning and distribution.
- Managed inventory for the raw materials and laboratory chemicals.
- Maintained quality and safety assurance for the assigned facility.
- Performed physical and chemical analysis of the finished product.
- Managed sales settlement and petty cash for a period of 2 month.
Bachelor of Engineering course