QA/QC Engineer
Carlo Gavazzi Arabia Ltd.
Total years of experience :3 years, 8 Months
• Familarised with Royal commision standards, API - 650, ASME B31.3 for installations.
• Representative of QC Manager to the site for QC program and activities.
• Overall supervision of Site QA/QC personnel and activities.
• Develop Project QA/QC Plan for Mechanical works for Client approval.
• Responsible for the implementation of Inspection and Test Plan, Quality Control Procedures during execution of work on site.
• Site coordination/monitoring of site personnel regarding construction work and Quality Control Procedures.
• Organize and participate Internal Quality Audits.
• Monitors all mechanical installation daily activities & verifies compliance to RC specification and required standards.
• Attend weekly coordination meeting with Client Representative regarding Quality Control issues.
• Prepare of Material Inspection Report (MIR) and conduct inspection of incoming materials in reference with RC standard, Company approved Vendor, Project approved materials and specification, Material Data Schedule, Packing list and Delivery Note.
• Maintain QA/QC documents and prepare monitoring report for RFI, NCR, MIR, Test Equipment Calibration and Technical submittals.
• Raise RFI for installation of filter vessels, motors and pumps.
• Inspection of support fabrication prior and after galvanization.
• Witnessed field NDT testing and interpretation on fabricated support (PT, UT).
• Prepare project Method Statements and Inspection and Test Plan (ITP) in reference with Marafiq RC standard, Project specification, contract and construction drawing.
• Coordinate with the client/ inspection unit for QA/QC matters and inspection requirements.
• Coordinate with the construction department for rectification of sub-standard work and submit report for required action taken.
• Prepare Quality Control Report.
• Witnessed the installation and lamination of GRP pipes and also seen fittings of Glass Reinforced plastic pipes.
• Witnessed and inspected the installation of HVAC ducts and fittings.
• Co-ordinated with the erection team during motor installations.
• Familarised with ISO standards for installations.
• Responsible for the implementation of Inspection and Test Plan, Quality Control Procedures during execution of Mechanical works on site.
• Sees to it that the works are done according to the Approved for Construction drawings and specifications.
• Maintain monitoring and records of RFI’s, punchlist and other QC documents.
• Prepare request for inspection and installation checklist upon completion of works.
• Prepare daily QC records and final inspection if required.
• Control, maintain, check and monitor calibration status of all measuring and test equipments.
• Evaluate inspection & test reports.
• Assist project supervision & implement Quality Control instruction & procedure to meet quality requirements.
• Conducted test like alignment test for motor installations.
• Conducted hydrotest on GRPs.
• Responsible for the material storage and control for the installation of pipelines.
• Responsible for the installation of storage tanks for petroleum products.
• Responsible for the installation of water tanks used in fire fighting systems.
• Responsible for the installation of pipelines from the storage tanks to outlet areas.
• Drafting the necessary changes in the drawing making it as-built as per the instructions of the vendor.
• Supervised various welding processes and co-ordinated with third party inspection.
• Experienced in ND Test like LT, UT and RT. Also experienced the Visual inspection of welding joints. Arranged the repair work and recall for inspection.
• Negotiating with the client regarding the quality of the work and making required changes as per the contract, codes and standards.
• Experience in arranging the documents as per company policy and ISO requirements.
• Carry out maintenance of the conveying system. Cleaning of the rollers of the conveying system. Dismantling the rollers and bearings, cleaning and installing again in the proper way.
• Also checked the damage in the belt of the conveying system.
• Prepare documentation for conveying system work.
• Familiarize with the Sintering process.
• Monitoring all tools and equipment used to ensure that all are in good condition and with updated calibration certificates.
• Detect, Identify and Record Quality Problems and accordingly reporting it to the superiors.
• Witnessed the maintenance of Air compressor. Prepared the documentation in audits like Checklist, Audit plan, Corrective action request etc.
• Worked in alignment of motors, pumps after maintenance.
• Also prepared and updated maintenance schedule for the motors as a part of periodic maintenance.
• Familiarize with the assembly of the Petrol pump.
• Prepare Totalizer set-up for totalizer testing. Determined the gear ratio of the setup prepared.
• Witnessed the re-engineering work conducted for designing the components like meter, central pumping unit, nozzle tripping of the petrol pump section.
• Assembled the entire units in the mock up petrol pump unit used for the testing.
• Witnessed torque test by torquing wrench and conducted a trial run test so as to check the efficiency of the unit.
• Coordinated with engineering department for hose management assignment.
• Conduct hydro-testing of the component of the petrol pump called the Meter.
• Witness the maintenance of centrifugal pump.
• Prepare documentation support work
• Familiarize with the welding process carried on ship.
• Familiarized with engineering drawing of the ship building.
• Witnessed different types of welding used in the ship building process such as Arc welding, Argon welding, Submerged arc welding, Spot welding, CNC welding, TIG, MIG welding .
• Witnessed bending process used to provide different curvature to large M.S. sheet.
• Witnessed the sheet metal work, shearing processes done for ducting purposes.
• Conducted NDT like Dye penetrant test.
• Conducted operations like drilling, turning, step turning, tapering, knurling, threading on lathe machine.
• Also learned the principles of Radiographic testing of welding.
• Learned to identify welding defects like poor penetration, cracks, incomplete fusion etc.
• Prepare documentation for the above work.
Studied in MP Christian college of Engineering and Technology under CSVTU university which AICTE affliated. Secured an 7.31 GPA
Studied in Agnel Polytechnics, Vashi under the affliation of Maharashtra State Board of Technical Education. Secured First class in certification exam of Diploma in Mechanical Engineering.
Studied in St. Mary's M.H. School, Vashi under the affliation of Maharashtra State Board of Secondary and Higher Secondary Education, Pune. Secured distinction grade in the final board exams.