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Sachin Kedare, QA/QC Manager

Sachin Kedare

QA/QC Manager·Petroserve International LLC

United Arab Emirates

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 16 years, 8 months

QA/QC Manager

September 2024 - Present

Petroserve International LLC

Dubai, United Arab Emirates

September 2024 - Present

• Team Leadership and Coordination: Leading a team of 20 multidisciplinary QC Inspectors across Static equipments, structural, welding,
painting, and mechanical disciplines, ensuring consistent adherence to project quality standards and facilitating effective cross-functional
collaboration.
• Project Involvement: Participated in kick-off meetings, Pre-Inspection meeting with client and project team and finalizing quality control and quality
assurance documents before starting the projects.
• QA/QC Documentation and Procedure Development: Preparing and implementing Inspection and Test Plans (ITPs), NDT methods, dimensional
control procedures, pressure testing protocols, and PWHT procedures in alignment with international standards and client specifications.
• Client Document Review and Technical Query Management: Reviewing client-supplied design documents, drawings, and specifications,
identifying inconsistencies, and raising Technical Queries (TQs) to resolve design conflicts and ensure constructability and compliance.
• Internal Auditing and Quality Compliance Monitoring: Conducting internal audits across departments, evaluating adherence to project quality
plans, ISO requirements, and company procedures, and initiating corrective actions to ensure continuous quality improvement.

Company industry:
Heavy Industry & Metallurgy
Job role:
Quality Control

Lead QA QC Engineer

March 2020 - July 2024

Al Zamil I Kingdom of Saudi Arabia.

Jeddah, Saudi Arabia

March 2020 - July 2024

• Comprehensive experience in reviewing project contracts, technical specifications, and drawings to define QA/QC scope, and advising project managers
accordingly.
• Actively supported planning and resource allocation for quality activities, participated in project kick-offs, pre-inspection meetings, and finalized QA/QC
documentation.
• My expertise includes developing QA/QC plans, ITPs, and testing procedures, overseeing document control, and coordinating inspections for welding,
dimensional checks, and NDT with internal and third-party agencies.
• Successfully led audits aligned with ISO standards and represented the organization during ASME U Stamp audits.
• Skilled in reviewing P&ID and fabrication drawings, performing inspections and testing of equipment such as pressure vessels and piping systems, and
ensuring traceability through heat numbers and welder logs. And executed stage-wise inspections, including weld fit-up, hydro/pneumatic tests, and
operational testing, ensuring compliance with NDT and material standards.
• My experience includes inspecting incoming materials, maintaining detailed records (WPS, PQR, weld maps), and performing hydrostatic and pneumatic tests
as per project specifications.
• Proficient in physical and mechanical testing methods, including PMI, hardness, SR, and PWHT, and have a thorough understanding of the entire NDT
process.
• Coordinated inspection visits and consultancy services with renowned agencies such as Aramco VID, Intertek, TUV, Lloyds Register, and others, ensuring
timely inspections and compliance with international standards.
• Actively monitor non-conformances, implement corrective actions, and maintain comprehensive documentation for audits.
• Hands-on experience with tool room operations, supplier audits, welding processes, and surface preparation and coating inspections, including surface
profiling, holiday detection, and painting quality control.
• Familiar with environmental condition surveillance for coating applications.
• Conducted performance reviews and training assessments for team members.
• Continuous improvement through methodologies like Lean, Six Sigma, and 5S, ensuring high-quality project delivery and operational excellence.

Company industry:
Oil & Gas
Job role:
Quality Control

inspection engineer

May 2013 - January 2020

Bureau Veritas

Pune, India

May 2013 - January 2020

Experienced in ThirdParty Inspection for IOCL NTPC, BHEL, and ONGC offshore projects, covering welding, painting, piping, and structural fabrication in accordance with ASME, ASTM, AWS, ISO, API, IS, and EN standards.

Conducted endtoend inspections from raw materials to final painting for pressure vessels, heat exchangers, piping, valves, API pumps, structural components, and skid packages.

Skilled in casting/forging inspections, pouring witness, ladle analysis, mechanical testing, and EN 10204 3.2 certification. Performed pipe mill inspections as per ASTM, API 5CT, and API 5L, along with structural, galvanizing, and coating inspections (WFT/DFT, surface profile, salt testing, holiday testing).

Experienced in valve dimensional checks and pressure/leak testing per API 6D, API 598, and ASME B16.34, as well as inspection of process column internals.

Managed Reliance project inspections and ensured full compliance with ITP/QCP, NCR closure, open point resolution, and IRN issuance.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Mechanical QA QC Engineer

August 2009 - May 2013

Kirloskar Oil Engine Ltd

Pune, India

August 2009 - May 2013

Equipment Quality Inspection and Skid Package Compliance:

Conducted QA/QC inspections for pressure vessels, heat exchangers, piping, API pumps, valves, structural components, painting Activities in heavy equipment manufacturing.

Complete Inspection of skid packages / Modules.

Overall shop floor activities related to Quality control, fit up inspections, NDT inspections, Pressure testing inspections.

Surface preparation, Galvanising, Painting inspections including Surface profile, Salt Test, WFT, DFT, Holiday testing.

Final quality dossier preparation of various items, Static & Rotary Packages

Company industry:
Heavy Industry & Metallurgy
Job role:
Quality Control

Education

Pune University, Collage Visawabharthi Collage of Engineering

August 2009

August 2009

Bachelor's degree, Mechanical Engineering

India

GPA (percentage): 57%

GPA (percentage): 57%

Mechanical Engineering

Maharashtra State Board of Technical Education

August 2009

August 2009

Diploma, Mechanical Engineering

India

GPA (percentage): 63.83%

GPA (percentage): 63.83%

University Of Mumbai

August 2009

August 2009

High school or equivalent, Mechanical Engineering

India

Skills

QA QC
Expert
QA QC
Expert
Pressure Vessels
Expert
Pressure Vessels
Expert
ASME
Expert
ASME
Expert
NDT
Expert
NDT
Expert
Welding
Expert
Welding
Expert
Welding Inspection
Expert
Welding Inspection
Expert
ASME B16.34, AWS D1.1, ASTM, EN, DIN, ISO, TEMA, API, BIS and Various IS standards
Expert
ASME B16.34, AWS D1.1, ASTM, EN, DIN, ISO, TEMA, API, BIS and Various IS standards
Expert
Visual and Dimensional inspection
Expert
Visual and Dimensional inspection
Expert
Raw Material inspection
Expert
Raw Material inspection
Expert
Instrument Calibration
Expert
Instrument Calibration
Expert
ISO 9001 QMS
Expert
ISO 9001 QMS
Expert
TPI Inspections such as Lloyd s Register, EIL, Technip, TPL, IRCLASS, TUV Nord & Bureau Veritas etc.
Expert
TPI Inspections such as Lloyd s Register, EIL, Technip, TPL, IRCLASS, TUV Nord & Bureau Veritas etc.
Expert
Preparation of WPS/PQR/WPQ-Test Coupons & Tensile/ Bend/Macro/Testing Witnessed; as per ASME SEC IX
Expert
Preparation of WPS/PQR/WPQ-Test Coupons & Tensile/ Bend/Macro/Testing Witnessed; as per ASME SEC IX
Expert
• Lead in internal or external auditing like ASME 'U stamp', European PED, ISO9001:2015 & AS9100D
Expert
• Lead in internal or external auditing like ASME 'U stamp', European PED, ISO9001:2015 & AS9100D
Expert
AMERICAN SOCIETY OF MECHANICAL ENGINEERS ASME CERTIFIED
Intermediate
AMERICAN SOCIETY OF MECHANICAL ENGINEERS ASME CERTIFIED
Intermediate
APPLICATION PROGRAMMING INTERFACE API
Intermediate
APPLICATION PROGRAMMING INTERFACE API
Intermediate
ASTM INTERNATIONAL STANDARDS
Intermediate
ASTM INTERNATIONAL STANDARDS
Intermediate
BUSINESS ACUMEN
Intermediate
BUSINESS ACUMEN
Intermediate
COMPOSITE MATERIALS
Intermediate
COMPOSITE MATERIALS
Intermediate
LEADERSHIP
Intermediate
LEADERSHIP
Intermediate
PETROCHEMICAL
Intermediate
PETROCHEMICAL
Intermediate
QUALITY ASSURANCE
Intermediate
QUALITY ASSURANCE
Intermediate
QUALITY MANAGEMENT SYSTEMS
Intermediate
QUALITY MANAGEMENT SYSTEMS
Intermediate
STREAMLINING
Intermediate
STREAMLINING
Intermediate

Languages

English
Expert
Hindi
Expert

Training and Certifications

Certifications
UAE Driving License
IRCA Certified Lead Auditor– ISO 9001:2015 QMS
BGAS Grade 2 – Certified Coating Inspector ASNT NDT Level II
Welding Inspector
Bgas Grade 2 Painting Inspector.
Sep 2023 - Jun 2028
CSWIP 3.1 Welding Inspector
Nov 2021 - Oct 2026
ASNT NDT Level -II (MT, LPT, UT, RT & VT)
ISO 9001 2015 QMS Lead Auditor
Jul 2019

Hobbies

  • Kabaddi (State College-Level Winner)
    Achieving state college-level recognition in Kabaddi has strengthened my teamwork, strategic planning, physical endurance, and ability to perform under pressure.