Deputy Manager
Mahindra & Mahindra
Total years of experience :11 years, 5 Months
Mahindra & Mahindra
Powertrain Train Division (Diesel/Gasoline/ Gen set Engines) - Deputy Manager
Process - Product Experience
Engine parts : Catalytic converter, oil filter, Cylinder Head Gasket, fuel filter, High pressure pipes, fuel injector
Process: Stamping /press, welding TIG/MIG, Plastic Injection molding, rolling, Metal Machining/fabrication
Core Skills
Advanced product quality planning (APQP)
PFMEA
Production part approval process (PPAP)
8D / QC story / 7QC tools/ FTA
Lean Manufacturing
Supplier product & process audit
Supplier training / performance reporting
ISO/TS 16949
Problem solving
Statistical process control
MSA/ GD &T
Process Designing/synthesis
DVP(test reports) validation
Gauges /jigs /fixtures Validating & approving
Profile at Glance
To develop Proprietary parts along with the supplier to catering Mahindra plant igatpuri, Nashik, zahirabad, MRV, Chakan, haridwar
Doing process synthesis for part wise for different suppliers and sharing the feedback for supplier recommendation to sourcing team for VOB
Preparing CIR / SOR and process synthesis package for supplier VOB and following for the agreement and closure i.e. Define QCD requirement upfront and signoff quality requirement CIR/SOR with supplier
Conducting process design and Fixtures/Tools /Gauges requirement and poke yoke mapping with the supplier upfront also Conducting Process FMEA
Conducted FTR for ECN changes & CFT approval for launch
Review /validating & approving Fixtures /tools/ gauges at supplier on periodic basis along with timelines for timely implementation
Conducted Pp Ppk / Cp Cpk study for SC CC characteristics for 1.66 & 2 targets
Conducted MSA for attribute and variable types gauges /Equipment’s for Repeatability and reproducibility
Tracking and reviewing complete development and schedule for part along with supplier, phase wise Track and implement PPAP & APQP at supplier
Conducted Zero defect workshop with CFT at supplier end for all responsible parts and following up for closing of points
Conducted Production trail run for 300 numbers of each parts for defect free product and process design before PP build gate ways for SOP
Conducted Capacity audit for responsible parts, cycles time, tact time reduction, loading sharing for peak volume supportability
Ensure concern resolution in timeline manner an 8d approach quick ICA / PCA in place
Continues auditing @ supplier end for smooth product and process development
Cost reduction - Making design proposal to reduce cost without affecting quality, function and product life
Packaging champion validating all the commodity packaging and getting approval /closure for SOP
Conducting running IMCR changes Re PPAP ( Root PPAP / Branch PPAP/ Leaf PPAP)
Completing PSW and supporting for SOP +6 months
Renault Nissan Technology Business Center India Private limited.
Production Division - Quality Engineering, Trims & Chassis - Senior Engineer
Process - Product Experience
Interior plastic trims: Door handles, sun visors, Air vent, Door trim, center console, pillar trims
Interior metal trims: Hood locks, mounting brackets, Acc.Brake/clutch, DR screen sealing, Drive shaft
Work Experience
New product development for local market India & Export markets to Japan, Mexico, and Brazil
Various suppliers handled and developed: Proprietary parts, Electrical parts, Sheet metal, Plastic injection molding, their identification and controlling various types of rejections in the supplier end.
Developing local level parts of various commodities of parts as per the drawing and develop supplier to Renault Nissan supplier quality standard. Supplier concerns & quality problems will be taken care until resolution of problem.
Responsible for the deviation of process and part approval in the Complete Plant and Complete Product audit planning, sampling and efficiency monitoring.
Problem Steering: Investigating the problems up to its roots and finding the solution to reduce/eliminate the problems there by controlling the Quality by allocating works to the responsible teams.
Quality Control at Supplier, In-line & Customer and Maintaining Quality in manufacturing flow of process from raw material to complete product.
Raising Supplier Non-Conformance Report Regarding Quality issues and Receiving and verifying 8’D report.
Contribute to developing, implementing, monitoring and reporting supplier performance (KPIs), quality issues and development actionsSupplier part developing as per drawing & developing to required quality level for Mass production
Validated & Approved Gauge & fixtures ( R& R, Datum’s, Bias & linearity, F&F, material)
Validating part testing reports STPR/DVP as per Nissan NDS /NES standards
Ensuring - ECN changes & on time adoption(Design notes adoption)
Implementing lean concepts like JIT, Jidoka, pull systems, 5S, PDCA, takt time, standard working
PFD/PFMEA/CP Evaluating against supplier process & finally approving Control Plan
Validating supplier production capacity working hrs./shift/week, scrap rates, variant mix constraint, changeover time & frequency
Validating & approving Tier1 / Tier2/ Tier 3 supplier 4M actual periodic
Validating packaging for part for any transit quality issues and approving
Run @ rate audit with risk management team prior SOP +3 & approving
Finally PSW Sign off & handover project to Plant PQA team, SOP+3M Quality control/assure
mechanical engineering as specialisation