Consultant
Cement Industry
Total years of experience :30 years, 1 Months
Integration of Management, Optimization and Cost reduction.
•Validation of expansion projects, Green field Cement Projects.
•EXCOM meetings,
•Cement Plant problems and solutions.
•Alternative fuels utilization and renewable Energy Projects.
•HSE guidelines.
•Potential Savings, implementation and evaluation.
Cement Plant (HOD)Production, Dy Plant Manager erection, commissioning, troubleshooting, optimization and smooth operation, Production and plant management.
Green field cement plant feasibility reoprt validation.
Brown field cement plant complete review and technical analysis.
Plant and Project completion within targetted date and achieved budgeted production.
Achieved all certification regarding international management standars, governmental NOCs and licences.
Water treatment plants and power plant commissioning and taken over from the suppliers and manufacturers
2014, Bestway Cement Ltd. PAKISTAN,
Cement plant of capacity 1.2 million tons of MHI/FLS make.
•Production activities from crusher to packing plant, troubleshooting of process problems and coordinating maintenance activities with Mechanical, Electrical departments for annual and planned stoppages
•Coordination of production monthly review meeting, cost bench marking, comparison of cost saving parameters, and monitoring of KPIs
•Managed work force of 60staff; Production Engineers, CCR Operators, Technicians, Patrollers, Refractory management.
•Conducted feasibility study and implementation of alternative fuels’ usage
•Head of
Process Omtimization, measurement, calculation and recommendations.
Technical budget, audit, procedures and establishment of SOPs .
Plant operationing protocols, Plant safety.VFL
3700-tpd ILC plus 5 Stage FLS Cement Plant).
•Monitoring of KPI of Kiln CM and RM
•Analyzing of Check lists.
•Reviewing pervious day plant performance, production achieved and problems faced and prepare/reviews and coordination with planned maintenance team.
•Safety inspection of plant site, information collection and diagnosis g, preparing guidelines and caution for safe practice for personals
•Personally monitoring of current operating conditions, production and quality levels provide necessary guidance/targets to kiln/mills operators and field operators.
•Identify, review and issue instruction to Instrument/PLC staff to implement process/equipment & safety interlocking.
•All production reports preparation, correspondence with vendors, government agencies/departments
•Annual Staff performance evaluation; Staff motivation, Performance management and appraisals
•Prepare specifications, raise indents, and evaluate offers and inspection of materials received
•Refractory work performance evaluation and relining plans
•Ball mill grinding media wear rate estimate, charge evaluation.
•To hold/attend special task/project meeting
•Participated in selection of new line of 7200TPD.capacity
•In charge of MIS & ERP system documentations and implementations; acted as Safety, Environmental & Health Engineer within the production department
Erection and Commissioned lines C &D projects having Clinker capacity 3300-TPD each
4000 TPD from TCDRI China, 5 Stage double strings ILC Cement Plant with Grate Cooler).
•Worked as Officiating Manager Production.
•Plant commissioning and operation
•Worked as Assistant Production Manager /QC/Kiln in charge/Cement Mill In charge
on XRF and carried out Chemical/Gravimetric chemical analysis of Cement, Clinker and raw materials.
•Kiln and Cement Mill operation and Shift Engineer.
•Kiln In charge, assistant Manager Production.
. Chemical Engineering
