Senior Production Supervisor
Alwefag Confectionery Ltd
Total years of experience :8 years, 5 Months
Responsible for Good Manufacturing Practice monitoring and implementing in shop floor
•HACCP Auditing, Monitoring and implementing measures in Processing and Packing units
•Responsible for production planning, raw material control, PM scheduling and People development
•Designing, Installation, Modification and commissioning Skill of new plant machinery
•Responsible for DMS Documentation and Assets control in section
•Implementation of “5S” in newly started plant by planning future easy operation
•Troubleshooting skills during new plant start-up and trials using lean tools to reduce scrap and reprocess
•Generating and updating SOP as per plant operation and standards with Reference to MI, GI and LI
•Introduction of plant and training in particular section to new joiners and visitors
•Responsible for Section ESR suggestion implementation, Direct dealing with supplier for line modification/improvement
•Responsible person to achieve production target and to eliminate rework or scrap
•Create and sustain Safe and hygiene work area as per company Safety, food safety and quality standards
Ensure monthly / weekly production plan compliance
•Responsible for GMP & HACCP monitoring, implementation control measures
•Perform regular machine conditions checks & running with rated capacity & efficiency
•Shop floor planning/ monitoring daily targets v/s actual production, communicating to top management and follow PDCA cycle
•To create production order and timely confirmation of production order in SAP
•Prepare weekly production planning as per efficiency of line and send it to all departments
•Preparing daily production reports, downtime reports
•Responsible to achieve maximum line productivity, & do the necessary action to achieve the same
•Track equipment health status, & order required spare to vendor
•Manning reduction plan by low-cost automation
•To work on zero loss culture, TPM, 5S, continuous improvement
•Lead team and execute production target as per plan
•Carrying out cleaning and sanitation activities of equipment, accessories and area as per the master sanitation schedule
•Responsible for maintaining the required documentation like process log sheets records & safety interlock inspection batch logbooks
•Ensure machine technicians are doing their job in respective areas
•Escalate any process non-conformance or safety/food safety/quality issues to shift managers
•Ensure that wastes are segregated as per the waste management procedure, optimize energy & water usage
•Responsible for start-up & shutdown procedures of respective lines adhering to SOP's & achieve target timeline
•Documenting production logs, CCP & OPRP records
•Worked on different SKU's and new product trails
•Implementing kaizens which are cost effective
Carrier Achievements in Perfetti van melle pvt ltd:
•Successfully carried out “Manpower Reduction Project” by using DMAIC methodology which results 2, 70, 000 INR Profit to company
•Successfully carried out “Laminate Empty Reduction Project” Using 6 sigma method, and which results 3, 15, 000 INR Profit to Company
Responsible for Good Manufacturing Practice monitoring and implementing in shop floor
•Responsible for Aseptic processing line right from batch preparation to finished goods
•Handling of most advanced equipment like Tetra Pak process equipment VTIS, UHT (ultra-heat treatment Sterilizer), TPCIP (Tetra Pak clean in place), ALCIP (Aseptic line clean in place) and coordinating with service engineers in case of trouble shooting
•Preparing Kaizen in DMAIC format to solve persisting issues in department
•Key performer in the Loss & waste exercise & implementation
•5S owner of Process area
•Preparing Manufacturing LT report on weekly basis which includes details of production achievement, complaints & corrective actions, SOP updates & production saving initiatives
•Strong adherence with Projects to escalate the needs & issues with the lines/machineries
•Outputs and maintaining KPI (Key Performance Indicator) to ensure they're within budget
•Functional Knowledge in SAP, as a part of strategic escalation of breakdowns & requesting all sorts of materials & chemicals for production
•Preparing SOPs for all operation & machineries in Upstream & Down Streamline
•Managing & improving strategies on LIP control
•Conducting Glass policy audits and Safety knife audits in department
•Training and developing operators, also assessing them against SOPs
•Prepare Manning plan for department week wise to improve Kg/M hr., in ordinance with plan
•Proactive coordination with upstream and downstream departments for smooth flow of operations
Carrier achievements in 3f fuji foods pvt ltd
•Successfully carried out CIP chemical consumption Reduction in sterilizer (tested in house, and third-party laboratory)
•Increased yield from 89% to 91% by optimizing product rework which produce equipment product safety drain
•Kaizen award winner by optimizing Oil tank level indicator which installed in factory project and not able to use as per physical environment effect
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