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SAJU DANIEL, Instrument Engineer

SAJU DANIEL

Instrument Engineer·PACT Engineering FZE

United Arab Emirates

Bachelor's degree, Instrumentation

Work experience

Total years of experience: 19 years, 2 months

Instrument Engineer

January 2016 - Present

PACT Engineering FZE

Sharjah, United Arab Emirates

January 2016 - Present

Company industry:
General Engineering Consultancy
Job role:
Engineering

Lead Instrument Engineer

March 2014 - August 2015

Automation Solutions FZC

Sharjah, United Arab Emirates

March 2014 - August 2015

 Developing Document control schedule & Procurement Schedule for Electrical & Instrumentation scope of work.
 Studying FEED documents, specification, P&ID, conducting site survey and developing detailed engineering documents.
 Developing Engineering deliverables such as Instrument Index, Instrument Datasheets, IO list, System IO Schedules, Alarm/Trip & Set point list, Cable schedules, General Block diagram, Loop diagram, JB Interconnection Diagram, & instrument hook up diagram.
 Developing Fire Alarm System documents such as Datasheets, Schematic drawing, Cable schedule & Layouts.
 Providing necessary input to Designer for developing Instrument location layout, cable routing layout after doing necessary site survey.
 Responsible for submission of Engineering deliverables as per Document control schedule.
 Involved in HAZOP study of Port of Fujairah OT2 Phase 2 Top Side Facilities project.
 Preparing detailed procurement schedule containing all E&I materials, list of vendor/supplier for each items and planned dates for RFQ, PO, Manufacturing Clearance & Delivery.
 Developing RFQ’s and sending to different suppliers/vendor and getting the quote as per schedule.
 Reviewing the techno commercial offer, technically clearing the items in coordination with supplier/vendor and negotiating with them for best price, payment terms and delivery.
 Developing Purchase order with necessary terms and condition.
 Reviewing Vendor Submittals and responsible to give final approval and manufacturing clearance. Tight follow up with vendor for the delivery of materials.
 Updating procurement schedule as per actual status of RFQ, PO, Manufacturing clearance and Delivery of Materials.

Company industry:
General Engineering Consultancy
Job role:
Engineering

Instrument Engineer

July 2013 - March 2014

CEGELEC Oil & Gas

Dubai, United Arab Emirates

July 2013 - March 2014

 Overviewing and executing the loop checking for open / close / complex loops, function test of PSD, and FAG related interlocks.
 Implementing the ICSS networking for the whole project as per the TCP/IP serial communication protocol and ensuring the associated installation including FO patch panels, media convertors, network switches, Modbus connections between the main PLC and third party systems etc. according to the project standards and client requirements.
 Overviewing the site calibration of process variable transmitters, control/shutdown/MOV valves.
 Executing the SAT for PCS, PSD, and FAG by following the project specification documents as well as proper check sheets validated by the design core team.
 Ensuring the function test for the interlocks and notify the change in the function block program in conjunction with Invensys team if required.
 Executing the installation and function test of Instrument air compressor, Nitrogen & Water Injection package and implementing the project specification and design specification.
 Executing the testing and calibration of condition monitoring systems and establishing the communication of vibration transmitters, probes, key phasor, accelerometer, motor winding & bearing temperature elements to the Bentley Nevada system.
 Troubleshooting instruments like transmitters, valves, sensor probes, analyzer systems, PCS, PSD and third party systems.

Company industry:
Oil & Gas
Job role:
Other

Instrument & Control Engineer

September 2011 - July 2013

AGIP KCO

Kazakhstan

September 2011 - July 2013

 Developing Engineering deliverables such as Instrument Index, Instrument Datasheets, IO list, System IO Schedules, Alarm/Trip & Set point list, Cable schedules, General Block diagram, Loop diagram, JB Interconnection Diagram, & instrument hook up diagram.
 Reviewing Engineering drawings and coordinating with design department for amendments if any.
 Reviewing the techno commercial offer, technically clearing the items in coordination with supplier/vendor.
 Coordination with other disciplines for the interface requirement.
 Reviewing Vendor Submittals and responsible to give final approval and manufacturing clearance.
 Preparation of instrument commissioning procedures, system mark-up of boundary drawings, QEDI -ACS dbase population & verification and check sheet allocation
 Preparation of work packs, developing DAC packages, MC/PC dossiers.

Company industry:
Oil & Gas
Job role:
Support Services

Instrument Engineer

May 2007 - June 2011

Consolidated Contractors International Company

Qatar

May 2007 - June 2011

 Review and closely monitor MTO’s requirement during engineering stage, assisting procurement department in material sourcing and secure client approval with the best cost savings.
 Preparation of all necessary work procedures, Method statements, and field engineering drawings based on site surveys together with department head and ensure implementation of same during project execution.
 Preparation of instrument commissioning procedures, system mark-up of boundary drawings.
 Executing the installation and commissioning of EMERSON DELTA V systems for QATAR PETROLEUM COOLING WATER PROJECTS.
 Implementing the DCS networking for the whole project as per the TCP/IP serial communication protocol and ensuring the associated installation including FO patch panels, media convertors, network switches, Modbus connections between DCS and third party systems etc. according to the project standards and client requirements.
 Executing, planning and managing the pre-loop checking and final loop checking of various controls as well as shut down loops and to ensure the performance of the loops as per the designed strategy.
 Overviewing field calibration of process variable transmitters, control valves & MOV’s, configuring MOV Master station, Establishing serial communication of 415V SWGR, UPS, HVAC PLC’s & MOV’s with DCS.
 Executing stand alone commissioning of fire & gas system as per cause effect matrix and final integration of whole fire & gas system.
 Executing the SAT for DCS, and FAG by following the project specification documents as well as proper check sheets validated by the design core team.
 Responsible for DCS system, includes co-ordination with Emerson DCS Engineers for any logic modification, graphics changes, I/O assignment changes etc & executed DCS upgrade, includes online replacement of network switches, upgrading work stations and software upgrade from Delta V 8.4 to 9.3.
 Executing the erection and commissioning of the special type instruments such as Ultrasonic flow transmitter, magnetic type flow transmitter, and Motor operated valves & analyzers such as pH, salinity, chlorine, TOC and dissolved oxygen.
 Punch list clearance, RLM and As-built documentation.
 Responsible for preventive and corrective maintenance of E&I and HVAC activities of CCW Category II plant, including warranty items and to close the work order.
 Troubleshooting instruments like transmitters, control valves, sensor probes, analyzer systems, DCS, ESD, and third party systems.
 Assigned and approved by QP as coordinator for SAP CMMS system of the project for the implementation of SAP IDB from the subcontractor.
 Supporting certification department in securing the necessary department relevant documents for smooth project handing over.

Company industry:
Oil & Gas
Job role:
Engineering

Automation Engineer

August 2006 - February 2007

SMEC Automation Pvt Ltd

India

August 2006 - February 2007

 Programming of PLCs and communicating them with different Applications as per client’s requirement. The skill sets are: Programming of Allen Bradley SLC 5/03 & Micrologix1200 PLCs, Siemens S7200 PLCs, Modicon Micro PLCs.
 Communication of Allen Bradley, Siemens and Modicon PLCs with Scada Software.
 Good understanding of Protocols and Standards like DDE, MODBUS, RS232 and RS485
 Working Knowledge on Communication drivers like MODBUS, PROFIBUS, ABKF2 and S7200PPI.
 Configuring of ALTIVAR Series A.C Drives.

Company industry:
Installation & Technical Services
Job role:
Other

Education

Cochin University of Science & Technology

September 2006

September 2006

Bachelor's degree, Instrumentation

India

Skills

Science
Expert
Science
Expert
Instrumentation
Expert
Instrumentation
Expert
Instrument Control
Expert
Instrument Control
Expert
Science
Expert
Science
Expert
Instrumentation
Expert
Instrumentation
Expert
Instrument Control
Expert
Instrument Control
Expert

Languages

English

Expert

Hindi

Expert

Malayalam

Expert

Tamil

Intermediate

Training and Certifications

Training
Emerson Delta V 9.3
Emerson
Jun 2010
Basic Offshore Safety & Induction Training
YKK
Sep 2011
Inplant Training
Kochi Refineries Ltd
Feb 2006
Industrial Automation
SMEC Automations Pvt Ltd
Jul 2006