QA/QC Manager
Saudi Services for Electro-Mechanical Works ( SSEM )
مجموع سنوات الخبرة :15 years, 7 أشهر
review specifications, check PID and DWG.
Implement and maintain and verify quality system at job site as per company quality procedure and projec quality plan.
coordinate with clients to undertake tests and inspection.
Acting as point of contact, monitor and control the project day to day basis through its period of execution to ensure a safe, efficient, economical and timely completion of the project without compromising on the quality.
Following up all works related to exhaust stack system (material, fabrication, welding, inspection and final documentations).
Monitor implementation of contractor’s quality plans, inspection plans, procedures and work instruction.
Verify contractor’s records of calibration, inspection & test equipment, check revision of latest isometric used at site for construction.
Painting activities (sand blasting, cleaning, painting system for each part, thickness and final visual for each coat).
Review test packages& release it for hydro test and witness for pressure tests.
Reviewing the pressure test packages and witness for pressure tests
Review drawings, specification, code/standards, vendor requirement and project agreement on work to be inspected.
Reviewing the approved quality plans, manuals and scope of work to perform the required inspection.
Acting as point of contact, monitor and control the project day-to-day basis through its period of execution to ensure a safe, efficient, economical and timely completion of the project without compromising on quality.
Compiling as-built information and feeding it back to drawing to make changes or modifications if any.
Preparation/Review of WPS, PQR, WPQ, Procedures and Quality Plan as per Specifications & Codes.
Organize and conduct welder qualification test as per ASME Section IX and client Specifications.
Welding consumable Inspection and monitoring consumable storage.
Inspection of fit-up, welding, installation, final dimensional, weld visual and painting.
Monitor performance of the welders on the basis of radiographic inspection.
Check final dimension, material traceability, orientation and cleanliness after Completion of pipe spool fabrication / structural members.
Reviewing the approved quality plans, manuals and scope of work to perform the required inspection.
Review Contract, drawing, specification, code/standards, vendor requirement and project agreement on work to be inspected.
Preparing Welding Matrix according to Dwg, preparing Welding Map, control Welding action according to WPS.
Reviewing the approved quality plans, manuals and scope of work to perform the required inspection.
Preparing welding procedure specification "WPS" and supporting procedure qualification record "PQR".
Control Preheating & Maintenance temp. For Materials: A335 Gr. P22 & A335 Gr. P91.
Following the post weld heat treatment for different materials and preparing the required cycle for each one & review the chart according to the specification & Code and perform hardness testing.
Visual Inspection of pipe fit up, welds joints and reject/accept as per acceptance Criteria of ASME B 31.1.
Monitor performance of the welders on the basis of radiographic inspection and promote corrective action where necessary.
Inspection of electrodes, filler wires and shielding gas used for welding.
Prepare hydro test packages, line check and punch listing.
Witnessing of Flange joint assembly and bolt torque.
Witness of alignment, orientation and dimensions of installed piping.
Preparation of as built drawing and mark additional joints.
Assuring that all joints are exposed for examination during pressure test.
Ensuring that vents are open when filling and draining lines.
Ensure that blinds are removed and correct rating gaskets are installed.
Prepared documents, procedures for inspection method, inspection and testing plan
In computerized environment
Pre-Shut-down Activities:
Find out essential places for isolation of equipment and monitoring of its activities in discussion with client and isolate the concerned activities at various stages of the process.
Shutdown Activities:
Fit- up dimension check before welding.
Check welded items for visual & deformation.
Radiographic films interpretation as per codes and standards.
Follow up workshop activities.
Perform leakage test by hydraulic and pneumatic test.
Check sand blasting.
Perform thickness test for painting.
Responsible for Site Quality Control Activities.
Check installation of piping (dimension, level& coordinates) Acc. To API 570, ASME B31.3& Spec.
Visual Inspection for all equipments which is opened (like pressure vessels, Boilers, Heat Exchangers, Valves).
Inspection after Cleaning / Nitrogen Gas purging& list out the repair activities in accordance with procedures and standards.
Ensuring that no natural gas inside pipes by gas detector device during repair.
Removal of old valves. Thickness measurement records review for all pipes.
Visual Inspection of Corroded pipes, Identifying damaged Area, install of new pipes & final Inspection.
Well knowledge in Safety precaution in maintenance of Natural gas Plants.
Receiving all Pipe Spools in site, applying dimensional check, visual inspection on site field weld area.
Site control for welding activities as per codes, standards and contract.
Welding Traceability (Cutting, Fit-up, Welding, NDT, etc...) For following
Materials (A106 GR B (P1), A312 TP 304 L (P8), A 335 P91, P11, P22) .
Reviewing and approving Material Test Certificates before performing welding.
Check welding consumables (Electrodes, Special Drying for Electrodes, Filler and Shielding).
Preparation and submission of daily Workshop inspection/activities report.
Monitor all welders’ performance and their rates.
various welding processes and inspection study, Destructive and non destructive test study. heat treatment for various materials study