Production, Project Planning Manager
AMMROC
Total years of experience :20 years, 1 Months
Computer or Tool Skills :
• Oracle CMRO Software
• SAP Software, ERP (Enterprise resource planning) software
• Microsoft Suit MS Power point, MS Excel, MS Word, MS Access, MS Project & MS Outlook (Certified by Microsoft IT Academy).
Educational Background:
• Certified Lean Six Sigma Master Black Belt, 2012, USA, International Quality Federation (IQF)
• MBA in International Business, 2010, Vinayaka University
• Aeronautical Engineering, 2005, USA, West Coast University.
• Automobile Engineering, 2002, Karnataka Polytechnic, India
• Certified in “Project Management”, 2014, General Civil Aviation Authority (GCAA)
• Certified in “Planning & Organizing”, 2013, Spearhead training academy
Professional Experience:
Production Planning Manager May 2011 to Present
AMMROC, Abu-Dhabi, UAE
• MRO Production Planner holding responsibility to maintain Aircraft / Engine / Assembly / Component / LRU’s / APU / Landing Gear, Maintenance Planning / Staggering of Base & Line.
• Extended knowledge of Configuration Management, i.e. Master and Unit Configuration creation / Revision / Termination.
• Proficient in Unit Maintenance Plan (UMP): Hours (TSN) / Days (DSN) through CMRO for life.
• Excellent in Preparing AMP/OMP prepared by MPD (Maintenance planning Document) of OEM.
• Skilled in Engineering Function of Maintenance Requirement (MR’s), Route and Operation Creation.
• Proficient in Deferred/Out-Phase Maintenance Planning.
• Excellent in Scheduling Daily/Weekly/Monthly Maintenance Inspection Tasks, Periodic Depot Maintenance (PDM) & Flying Hour Forecast.
• Module Repair & Overhaul Forecast for Rotable / Serialized Parts.
• Extension of Aircraft / Component Maintenance.
• Estimation of Man-Hour (Touch / Direct) & Material Cost to accomplish the task.
• Reliability / Serviceability / Availability / Health Monitoring on proposed flying hours and Mean Time B/T Failures (MTBF).
• Calibration & Load test (IMTE) of tools & Equipment’s Scheduling, Executing and Controlling.
• Tools & Equipment Asset and Obsolescence Management.
• Quality Management system (QMS) Aerospace Standards AS9110 Rev B, ISO 9001-2015 & CAR 145 MOE (Maintenance Organization Exposition).
• Liasoning with Engineering, Operation & Quality Department for updating & Actioning of AD, SB, NMSB, TCTO, SNL, TN, TLM, EMM, AMM, SRM, CMM, SM, IPC, Log Book, Log Card, Aircraft jacket File and NTO through Technical Review Committee (TRC) meeting considering MRB & MSG Deviation.
• Schedule & Organize use of Aerospace Ground Equipment (AGE), Ground Support Equipment (GSE).
• Liasoning with SCM Department for provisioning of Material, Spare, Consumable, POL Demands and Coordinating for ESDS, MSDS, HAZMAT Chemical Compatibility, Quarantine, Scrapping of BER items and Inventory Management.
• ACE (Achieving Competitive Excellence) IPT Leader, UTC Aerospace Certification, July 2014
Technical Courses:
• Certified in Gas Turbine Engine “Test Bed Operation” for performance test of engine from “Aero-test Limited” (Rolls Royce).
• HP & LP Turbine Balancing, Repair & Overhaul.
• Trained in HSI (Hot Section Inspection), “O” & “I” Level Inspection of PT-6A 68B.
• Certified in Bore-Scope Inspection from OLYMPUS on operation of “I-FLEX FX”.
• Trained in 3rd & 4th Stripping, Building, Cleaning, Inspection, Testing Line Maintenance of ADOUR MK871/861 Engine fitted on HAWK 102, 61 & 63.
• Trained in “O” level inspections and Constructions on “Trent 700” RB211 Trent 772B-60/16 fitted on A330 MRTT.
• PC-21 “Crew Escape System” 1st line training in Pilatus Aircraft Ltd, Stan’s Switzerland, and Certificate Number: 11-21-105.
• Martine Baker Ejection Seat in Martine Baker, U.K, Landon, Fitted on PC-21 Packing and Maintenance Training.
1. MK CH 16C “I” level Maintenance.
2. PARACHUTE (GQ 5000).
3. PSP (Personal Survival Pack)
• Meca-Flex Switzerland Burns, Training on Canopy MDC Cording, Canopy Removal & Installation on Aircraft.
Senior Production & Quality Engineer, Apr 2007 to Apr 2011
UTC Aerospace, MNC Fortune 500, Dubai, UAE
MRO Production & Quality Engineer with the responsibility leading SBU’s in Inspection, Repair, Overhaul, Testing, Engineering, Certification and Release to Service (CRS) stamp Number QI 009 of various aerospace products.
Detailed Knowledge of Attainment of regulatory Approvals of GCAA, GACA, EASA, FAA and DOT.
Liasoning with Engineering Department for “New Capability Set-Up”.
Participating in Continuous Improvement (CI) Process Voice of Customer (VOC), Value Stream Mapping (VSM), Kaizan, Lean, FMEA, Process Mapping, SIPOC, Cause & Effect Diagram, JIT, Standardization, DIMAC, 6 Sigma, Bench marking, 5S, Spaghetti Diagram, QCPC, MFA, IMA, Takt Time, ACE, and Non-Value Added.
Achieving Improved Turnaround Time (TAT) of 12 days or less and On-Time Delivery (OTD) to 90% Minimizing Lead Time and Inventory Turns.
Coordinating with Quality Department Investigation on “Quality Escape”.
Familiarity with First party (Internal), Second Party (Supplier) and Third Party Audits (Regulatory Authority or Standardization).
Proficient in “First Article Inspection”.
Aware of Program Management, Project Initiating, Planning, Executing, Monitoring & Control and Closing (PEMCC).
Proficient in Mark for Return, Warranty & Non-Warranty Repairs, Move Order Creation & Transact, New Part Creation, Component History, Cannibalization, Managing 3rd party or OSP Visit, Part Change, Visit Planning & Management, Updating Counters, Material Disposition, Non-Routine (NR) Maintenance Card, Material Demand, Purchase Requisition (PR).
Enhanced my skills in Corrective Action Report (CAR) actioning Corrective / Preventive using, 5 Why’s and Containment Action, i.e. Critical (24 Hours), Major (7 Days), Minor (60 days).
Actively Participating EHS (Environmental Health & Safety) Active and General Risk management, Incident Reporting, PPE, Hazardous Waste Disposal, HIRA (Hazard Identification and Risk Assessment) and Risk management Planning (RMP).
Technical Courses:
Emergency Slide, Slide Rafts and Life Jacket: Receiving, Inflation, Deflation, Packing, Repair, Modification, Overhaul and testing of various aircrafts A320, A330, A340, A380, B737 NG, B747, B777, Embraer 170 & 175, MD 80 & 90.
Competent in MRO (Maintenance, Repair and Overhaul) operation of : Integrated Drive Generator (IDG) (24-21-12), Power Distribution System (PDS), EGT Indicating System (77-21-11), Vibration Monitoring System (77-32-11), Engine Start and Control System (Starter Pneumatic air supply system) (80-11-41), Fire Detection (26-12-15), Hydraulic Power System (29-11-17), Ice and Rain Protection (30-21-48), Engine Bleed Air Supply System (36-11-41), Engine Mount (71-21-41), LP Compressor Module (72-31-00), IP Compressor Module (72-32-00), HP System Module (72-41-00), LP Turbine (72-52-00), IP Turbine (72-51-03), External Gear Box Module (72-61-00), Fuel Supply System (Fuel Pump, Spray Nozzle, Control System, LP Fuel Warning system, Filter) (73-34-11), Turbine Cooling System (75-24-41), Common Nozzle Assy (CNA) (78-11-15), Oil Tank (Cooling system, Filtration system, Quantity indicating, Temperature Indicating, Pressure, Scavenge Filter) (79-33-11), Anti Icing System (30-21-48). PDU, LCD, AOA, PFD, SFD, DWP, EMD, VCS (Vapor Cycle System), EEC (Electronic Engine Control).
Production & Quality Engineer, Nov 2005 to Mar 2007
Agni Aviation, Bangalore, India
Supervising Manufacturing of Micro Light Aircraft, Zen Air 701& 601, from Sheet Metal Fabrication to Final Test Flight.
Supervising Maintenance of “N”-Registered aircraft for “Cloud Seeding”.
Assisting Quality Manager in Weight &Balance data Record Sheet, Permit to Fly, Registration of aircraft, C of A, Aircraft Log Book updating with DGCA Approval number: AAP001.
Technical Courses:
Engine Maintenance Experience: IO-520, TSIO- 520, O-470 fitted on Cessna 380 & Cessna 182.
Trainee Engineer, Apr2005 to Oct 2007
Deccan Aviation, Bangalore, India
Line Maintenance at Deccan Technical Services of Bell Helicopter & Euro-Copter, Fixed Wings involving various tasks such as Routine inspection, Snag rectification, Approved Modification, Overhaul of Main Rotor head, Transmission Assembly, Tail rotor head, Tail gear box, Swash Plate assembly and Engine Overhaul.
Technical Courses:
Engine Overhaul and Maintenance experience on: Allison 250-C30P, Allison 250-C47B, Pratt & Whitney PT 6A-114A & PT 6A-67B, fitted on various aircrafts I.e. Bell 206 L3, Bell 407, Cessna Caravan & Pilatus PC-12.
Knowledge & Skills:
Strong Oral and Written Communication skills and English language fluency.
Excellent Organizational and Time Management.
Able to recognize the Sensitivity and Confidentiality of the function and Act appropriately.
Excellent Team Work Ability and Leadership.
Ability to work under Intense Pressure in MRO Environment.
Part-Time Courses:
‘’Managing Organizational Change’’, UAE ACADEMY, Dec 2014.
‘’Practicing Emotional Intelligence at work’’, UAE ACADEMY, Apr 2014.
‘’Effective Communication Skills’’, UAE ACADEMY, APR 2013.
LEAN SIX SIGMA MASTER BLACK BELT, 2012,USA, International Quality Federation (IQF)
• MBA in International Business, 2010, Vinayaka University
• Aeronautical Engineering, 2005, West Coast University.
•Mechanical Engineering, 2002, Karnataka polytechnic, India
