commissining supervisor
samsung engineering
Total years of experience :18 years, 3 Months
• Anchoring installation & commissioning of machines & equipments and ensuring completion of project in minimum turnaround time effective resource utilization to maximize the output
• Conducting tests & inspections to ensure operational effectiveness of utilities while accordingly planning & effectuating maintenance plans for machines and equipments
• Handling Detailed engineering, system engineering, instrument sizing, and preparation of instrument data sheets, specifications,
• layouts, loop drawings & logic diagrams; reading P&ID, Loop drawing & Hook up drawing; reviewing design and documents prepared by the respective design engineers and conducting verification of drawings and documents done by the design engineers
• Managing maintenance operations, programming, testing & calibration of Microprocessor based Instruments, Equipment & Machines with proven abilities in reducing downtime and enhancing operational efficiencies of the same
• Ensuring execution of preventive maintenance of Power Plants, including schedules / shutdown maintenance to ensure trouble free and seamless plant operations
• Conducting inspection, pre-commissioning and functional testing to ensure the performance capacity of various machines and equipments
• Analysing project requirements and reviewing all the project proposals wherein mapping requirements of manpower/ materials resources in which ensuring cost effective execution as per schedule
• Preparing daily & monthly progress report as well as inspection notification of all the site installation
• Developing project baselines while monitoring and controlling projects with respect to cost, resource deployment, time over-runs and quality compliance to ensure its satisfactory execution
Project: West Quarna Phase-2 (CPF)Basra, Iraq
Client: Lukoil Overseas Russia
• Steered commissioning & pre- commissioning activities in CPF
• Administering instrument FE Department with responsibilities of updation and modification of logic diagrams, P&ID, functional testing, loop checking and Calibration of Field Instruments
• Executed the responsibility of managing:
o Vibration probes and Proximators
o FOUNDATION FIELDBUS Instruments like valves and Transmitters
o Emerson DELTA-V ESD, DCS&FGDS System
o Instrument Cold Loop checking
o Stroke Checking of Control Valves And ON-OFF Valves
o Loop checking for all system instruments, detectors with Fire& Gas Control systems
o Calibration and configuration of Siemens ps2&Metso - ND9000F field bus positioner
o Field bus transmitters like Honeywell, Rosemount, Yokogawa
o Vibration Probes and Proximators
o FOUNDATION FIELDBUS Instruments like valves and Transmitters
• Led the Instrument Maintenance Department and gained exposure in DCS & ESD Operations (Honeywell System\}, PLC program like RS LOGIX 5000, Calibration with HART communicator 375&475, DRUCK pressure calibrator, Fluke RTD Calibrator, GE Compressors, GE FRAME5 & MARK 6 Gas compressors, etc.
• Carried out Functional Test and maintenance of turbine driven gas compressor(GE FRAME 5)
• Accountable for:
o Managing all types of process field instruments (Pressure, Flow, Level and Temperature Elements, Transmitters, Valves, MOV, Controllers and Communicators) including smart valve positioners
o Configuring SMART Transmitters using HART Communicator 475 & 375
o Working on all types of process field instruments (pressure, flow, level and temperature elements, transmitters, valves, MOV, controllers and communicators) including smart valve positioners
o Partial Stroke Checking of ESD valves
• Managed DCS operation (Worked in FOXBORO, DELTA-V HONEYWELL) and SAT activities Instrument Cold Loop checking
• Carried out crucial activities covering:
o Stroke Checking of Control Valves and ON-OFF Valves
o Loop checking for all system instruments, detectors with Fire& Gas Control Systems
o Installation and pre-commissioning of DCS, ESD, F&G systems, Field Instruments
o Supervising System Power Up, Hot SAT, Pre commissioning and commissioning activities of HONEYWELL System cabinets, Marshalling cabinets, PDB panel and FO (Fiber Optic) Cabinets
o Calibration with HART communicator 375&475, DRUCK pressure calibrator, Fluke RTD Calibrator.
• Oversaw instrument testing, calibration and commissioning of process control instruments and F&G instruments
• Worked on compressors like Man Turbo & GE
• Passed Diploma in Electronics & Tele communication engineering From N.S.S, Polytechnic pandalam, kerala, India.
• Passed SSLC under Board of Public Examinations Kerala. • Completed a Training in Electronics from SEPTI (Small Entrepreneur Promotion and Training Institute, Manjadi, Thiruvalla