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sathappan Arunachalam, Planning Engineer

sathappan Arunachalam

Planning Engineer·MARAFIQ

India

Bachelor's degree, MECHANICAL

Work experience

Total years of experience: 19 years, 0 months

Planning Engineer

March 2015 - Present

MARAFIQ

Yanbu, Saudi Arabia

March 2015 - Present

Working as a section head for Maintenance planning Department. Effective SAP power user who guides end user and does Master data Maintaining for Assets and its Maintenance strategy formulation. Performance monitoring and reporting to Management.Handles Business plan preparation and Budget preparation. Total control and responsibility for implementing maintenance best practices taken over to implement Operation & Maintenance from Project phase.

Company industry:
Utilities
Job role:
Support Services

JUNIOR MANAGER

November 2010 - February 2015

JSW ENERGY PVT LTD

Bengaluru, India

November 2010 - February 2015

1.)I am working for Power Plant as a Mechanical Maintenance Junior Manager, which is being used to generate 100, 1*130, 2*300 MW
2.)I am reporting to Sr.Manager, O & M
3.) I am managing Engineers, Asst. Engineers & Mechanical Maintenance agencies .
4.) Responsibilities are Maintaining plant availability 100%, Approving Technical proposals, Developing New Vendors, Major & minor Shutdown Planning .
• The unit consists of one set of Boilers, Alstom Projects India Limited, Durgapur (9.3Mpa, 540C, 390TPH), 20 Stage Impulse-Reaction Turbine, SIEMENS (9.0Mpa, 535C, 100 MW).

• Responsible for planning and effecting Mechanical maintenance schedules of various machines to increase machine up time and equipment reliability through ORACLE PM Module.

• Tracking daily breakdowns, implementing preventive maintenance program to improve the efficiency of the system or the equipment undergoing maintenance.

• Coordinating with Condition Monitoring Team for Vibration analysis of Rotating equipment.
• Monitoring the performance level of the staff for ensuring accomplishment of the target.
• Organizing regular periodic meetings & trainings for staff & engineers for discussing current work issues and devising solutions for enhanced Dept. functions.
• Monitoring various site activities/ work proceeds and suggesting the Site Engineer on remedies for mitigating the risks involved.
• Preparing work order finalization, vendor selection.

Company industry:
Electric Power Production & Transmission
Job role:
Support Services

ENGINEER-MECHANICAL

June 2007 - November 2010

THE MADRAS ALUMINIUM COMPANY

India

June 2007 - November 2010

1.)I was working for Power Plant as a Mechanical Maintenance Engineer, 4*30 MW and also i worked in Power Project 1*30 MW
2.)I was reporting to Manager, O & M
3.) I was managing Asst. Engineers & Mechanical Maintenance agencies.

4.) Responsibilities were
The unit consists of four sets of Pulverized Fuel Fired Boilers (9.2Mpa, 540C, 140TPH), 21 Stage Impulse-Reaction Turbine (9.0Mpa, 535C, 140TPH).

• Maintenance, Materials management, Purchase and Quality Assurance; exposure to working under SAP enabled environment

• Focus on Plant availability

• In-charge & Responsible for all mechanical activities & Rotating Equipment Jobs carried out in Boiler & Turbine and its accessories like Fans, pumps, soot blowers, valves etc..)

• Self Holds the responsibility of Mechanical Maintenance Team

• Working in SAP environment in Production and Maintenance Module

• Coordinator for SAP R/3 (PM module)

• Maintaining the stores & spares and contract expenses and extensive usage of PM module for maintenance information systems

• Follow up of Preventive Maintenance Activities.

• Shutdown Maintenance and Opportunity Maintenance planner

• Best maintenance practices, Documentation modification in relation with UMS

• Developing new vendors

• Evaluating & developing technical competence of vendors for critical components.

• Proposal for new projects for continual improvement & development of the process

• Procurement of Stores & spares

• Controlling costs for spares and contracts

• Ensuring 100% compliance in safety to maintain the ZERO accident/incident/near miss

• Comprehensive knowledge and understanding of Management Techniques like ISO 9001, EMS 14001 and OHSAS 18001

• Working in Workflow automation software (ASP environment) for approving Leave requisitions, Gate passes etc. raised by sub-ordinates

• Trained Yellow belt in six sigma

Company industry:
Electric Power Production & Transmission
Job role:
Support Services

Education

ANNAMALAI UNIVERSITY

June 2007

June 2007

Bachelor's degree, MECHANICAL

India

I had undergone all necessity subjects in Mechanical Engineering

Skills

Materials Management
Expert
Materials Management
Expert
Workflow
Expert
Workflow
Expert
SAP
Expert
SAP
Expert
Pumps
Expert
Pumps
Expert
Materials
Expert
Materials
Expert
ORACLE
Intermediate
ORACLE
Intermediate
MS OFFICE
Expert
MS OFFICE
Expert
SAP PM MODULE
Expert
SAP PM MODULE
Expert
SAP MM MDM MDG
Expert
SAP MM MDM MDG
Expert
Materials Management
Expert
Materials Management
Expert
Workflow
Expert
Workflow
Expert
SAP
Expert
SAP
Expert
Pumps
Expert
Pumps
Expert
Materials
Expert
Materials
Expert

Languages

English
Expert
Hindi
Intermediate
Tamil
Expert
Arabic
Beginner

Memberships

SAUDI COUNCIL OF ENGINEERS

PROFESSIONAL

March 2020

Training and Certifications

Training
Intermediate Vibration Analyser
Emerson Group
May 2014
General NPTI Training
Atomic Research center X Executives
Mar 2009