Sathianarayanan RNK

JOB DESCRIPTION - GULF :

Responsible for Preparation of QC& QA procedures and documentation as per client specifications / Projects specification / as per code requirements.
To ensure compliance with API, National Board of Boilers and Pressure Vessel Inspectors, ISO requirements and customer specific specifications /requirements.
Lead the team of Engineers/ inspectors and designated inspectors to understand the drawings, processes, inspection stages and documentation system.
Preparing and Monitoring the processes and systems are going on as per Inspection Test plan, Method Statement, PQP, Quality procedures and Process control.
Reviewing & Approving of WPS, PQR, Welding Book, NDE Details and their supporting documents.
Attending Pre-Inspection and Kick-off Inspection meeting with clients for confirmation of project.
Carryout different type of tests PWHT, NDE, Hydrostatic / Pneumatic, Sand Blasting & Painting / Galvanizing based on code standards and Client Specification.
To ensure compliance with American Society of Mechanical Engineers’ ASME Code Shop requirements and other Sections VIII and IX requirements.
Coordinating the processes, inspections, and offering the products to A.I (HSB), T.P.I (Moody, Velosi, ABS, Energy, GL, Technip, TUV, and BV) & Various Client.
Lead team activities in continuous improvement, problem solving, raising, follow through and closing of Processes and Product NCR.
Review of Sub-Contractors, Quality Control Plan, and NDT Procedures.
Receiving site feedback from the customer and find the causes for deviation and give trouble shoot to avoid repeated failure in the future.
Oversee and manage all aspects of quality and development to provide quality output from both fabrication and site work.
Familiar with welding process SAW, SMAW, GMAW, GTAW, & FCAW, responsible for the qualification of Welders as per project’s requirement
Responsible for carrying the Internal & External Quality Audits as per Schedule.

PROJECTS HANDLED;

1. United Commercial - Bituman Tanks - Bahrain.
2. Al Dur IWWP Project, - Header & Piping (Duplex SS) - DEGREMONT, BAHRAIN.
3. Aluminum Bahrain - Aluminum Crucibles - ALBA, BAHRAIN
4. Unites Steel Company, SULB DR Project - Pressure Vessel & Tanks - MIDREX, U.S.A
5. Shaw Nass Middle East - Pipe Supports - Bahrain
6. Midal Cable - Aluminum Metal Dross Collection Tank. Bahrain

PROJECTS HANDLED
1. Desalination Plant, FUJAIRAH - Pressure Vessel - SAIDEM, Italy
2. Qatar Fertilizer Company, (QAFCO-5&6) Pressure Vessel & storage Tanks - SAIPEM, Italy
3. Qatar Fuel Additives Co. (QAFAC) - Heat Exchanger - CHIYODA, Qatar
4. Abu Dhabi Polymers Limited (Ruwais-EU3) U-Stamp Pressure Vessel, Reactors, Tank & Stack - LINDE (INDIA & UAE), HYUNDAI, GS & EC, TECHNIMONT, JGC.
5. Qatar Petroleum Company U-Stamp Pressure Vessel - QPCO, Qatar
6. Abu Dhabi Gas Industries limited (GASCO) HABSHAN - De Aerator -SWS, Germany
7. Abu Dhabi Oil refining Company - Column & Pressure vessel - LITWIN, Abu Dhabi
8. Kuwait Cement Company - Phase -1, Phase-II - Steel Structures - KCC, Kuwait
9. OXY-OCCIDENTAL OIL & GAS, - Chemical Injection Skid - SEKO, Oman.
10. Abu Dhabi Company on Shore (ADCO) - Storage Tank, FRAMES, Netherlands.
11. Abu Dhabi Gas Industries limited - FDHG Skids. - ADCO, Abu Dhabi
12. Ras Gas Company Limited P-II - Pressure vessel - CHIYODA, UAE.
13. Dijla Petroleum Company, Syria - Pressure Vessel - SAIPEM, Italy.

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IV) CETHAR VESSELS LIMITED - Trichy, Tamil Nadu, India.
Senior Engineer in Quality Assurance & Control.
August 2006 to April 2009.
PRODUCT EXPOSURE
• Pressure Parts (Pressure Vessels and Heat Exchangers)

i) Circulatory Fluid Bed Combustion Chamber - CFBC
ii) Fluid Bed Combustion Chamber -- FBC
iii) Waste Heat Recovery Boiler - WHRB

Steam drum Storage Tank, Blow down tank, Combustor water Wall panel, Water Cooled Cyclone, Cyclone inlet duct panel, Cross over duct panel, Steam cooled wall, Seal pot, down chute Panel, Radiant wing Super Heater Panel, Evaporator assembly, Coils - Super heater, Economizer, Evaporator and Down comer & Links Water wall panel - front, rear, left, right, roof, Bed coil, Water wall Assembly panel, Coils - Radiant super heater, Convective Super heater, Economizer & Evaporator.
Non Pressure Parts - Traveling Grate Stoker, Air Nozzle Box & Expansion Bellows

PRODUCT EXPOSURE
Pressure Parts (Pressure Vessels and Heat Exchangers)
Water Wall panels - seam, seam less, Rifled Tubes, Bank Tubes, Bed Coils, Radiant Super Heater Coils, Convection Super Heater Coils, Evaporator Coils, Economizer Coils Non Pressure Parts - Air Nozzle Box, Casings