Satish Mali

QA/QC Multi discipline (Mechanical; Welding;Piping;Structural;Tanks:Fire Heaters:Refractory;HVAC

Analyze actual weld defects to control project repair rate.( If any defect found in joint than arrange training to particular welder with show the defected RT films so, he know that what mistake is happen and develop skill next time.)
Co-ordination with each department S/I to improve and control Reporting/Documentation system
Follow up to close open NCR/LBE.
Establish system for tracking NDE records.
Follow up for regular RT/PT/MT/HT/PWHT work at CPFE site and RT assessment report to take approval from Aramco.
Update Qualified welders list, continuity records and check status of active or not active( if not active than return JCC to Aramco for cancellation)
Prepare Two weeks look ahead inspection schedule ( Schedule Q 1.6)
Discussed with PID& PID supervisor to solve Daily issue raise by him regarding quality activity at site
Prepare weekly Data base reporting as per SATR-W-2019 and SATR-W-2013 and submit to PID.( SATIP-W-011-01 Act. No-3.13)
Update the weekly NDT status.and follow up for requirements.( Line Class wise / welder wise )
Utilize work distribute carefully to NDT agency as per work volumn and Plan to minimize their time sheet for cost control.
Welding equipment calibration inspection and verification.
Co-ordination with Hydro test team to clear welding/ NDT related issues of test packages and follow up to take signature from PID on line history sheet
Inspection coverage for Tie-In and Hot tapping work.
Conduct WQT & PQR as per ASME sec.IX & as per the project requirements, Preparation & review of WPS using supporting PQR.
Monitoring of weld joint rejection rate & welders performance

Pre, In Process & post welding inspection.
Final line checking (punch listing & reinstatement).
Preparation, Review & witness of hydro test packages.
Review and verification of final weld history sheet and respective NDT reports for Hydro test packages.
Review & verification of documentation such as RFI, DWR, Fit-up reports, issuing Prevention & Corrective action (NCR).
Conduct WQT & PQR as per ASME sec.IX & as per the project requirements, Preparation & review of WPS using supporting PQR.
Inspection and monitoring of incoming weld consumables, storage and daily issuance respectively.
Welding equipment calibration inspection and verification
Preparation of qualification cards for welders and maintain records of welders continuity.
10.)Preparation of cards for welders and maintain records of welders continuity.
11.) Selection of joints for RT, repair joints marking and allocation for rectification
12.) Monitoring of weld joint rejection rate & welders performance

Inspection of incoming material for Piping, Structural, Rotary & Static equipments and Tanks as per the code and specification requirement and take clearance of IMIR from PMC/Client.
Involve Pre-commissioning & commissioning activities.
Training/Tool box of subcontractor’s supervisors and welders to improve field quality without delay of progress and avoid rework.
Weld Visual inspection.
Line inspection and Hydro test of test packages( Piping )
Alignment of static & rotary equipments.
Alignment & Bolt torquing of structural steel rack.
Grouting work of static & rotary equipments.
Prepare NCR, CAR, and QOR.
Prepare As built drawings.
Inspection of Wrapping and coating of underground piping with holiday testing.
Inspection of field joint painting and touchup for repair

Inspection of incoming material for Piping (including IBR) as per the code requirement (IS/ASTM/IBR) and take clearance of IMIR for PMC/Client and IBR inspector.
Welder qualification test.
IBR drawing, material, welders approval from Director of boiler.
NDT ( RT/UT)approval from IBR inspector to release for Hydro test.
Hydro test approval, clearance of IBR system from IBR inspector.
Inspection of Alloy(P91, P22, P11), and SS pipe erection and welding.
Interpretation of RT films and PWHT chart.
Check hardness of welded joints.
Prepare all IBR system final documents and take approval from IBR inspection

Inspection of incoming material for Piping, Structural, Rotary & Static equipments(including IBR) as per the code requirement (IS/ASTM) and take clearance of IMIR for PMC/Client.
Witness of procedure qualification & welder qualification test.
Arrange training program(Tool Box talk) of welders, fitters and helpers about joint design, types of materials, use of different type of welding consumable, cause of welding defects & methode of control welding defects during welding etc for achieve better quality without delay of progress .
Training of subcontractor's supervisor about job procedures, specifications to improve field quality without delay of progress.
Ensure to PMC /OWNER that job is going on as per project requirement specification/code /standards for satisfaction.
Communication with document controller to verify that approved inspection reports entered in system & filing in sequence to generate and maintain a test packages.
Review test package files & verify that package is mechanically completed and take clearance from PMC
Witness of pressure testing as per the requirements of approved procedure and final clearance of records by client in all aspects
Inspection of wrapping & coating work in U/G piping.
Inspection of Holiday test & peal test in U/G piping.
Visual & stage inspection of welding joints.
Co ordination with HVAC & Clean Agent system’s vendor at site

Preparation of procedures, QAP, WPS, PQR.
Welder Procedure qualification.
Fabrication, Erection & Inspection of Storage tanks.
Inspection & Testing of pipe materials( CS, SS, LTCS, IBR, Alloy steel)
Material inspection (Non-consumables &Consumables) &Reconciliation.
Pneumatic testing, Hydro testing.
Visual & stage inspection of welding(GTAW, SMAW, GTAW+SMAW)
Stress relieving of joints, Non-destructive testing (DPT, MPT, and RT).
Monitoring welders and control repairs.
Interpretation of Radiography films, post weld heat treatment, pre-heating.
Inspection of Structural supports/pipe supports.
Handling IBR job as per requirement & documents certification
Prepare documents for IBR clearance/coordinator for IBR job.

Procedure qualification.
Preparation of procedures, QAP, WPS, PQR.
Material inspection (Non-consumables &Consumables) &Reconciliation.
Pneumatic testing, Hydro testing, Helium testing (M/c- Fillunger, Alcatel, Varian 960)
Visual & stage inspection of welding(GTAW, SMAW, GTAW+SMAW, Auto-tube welding)
Stress relieving of joints, Non-destructive testing (DPT, MPT, and RT).
Monitoring welders and control repairs.
Inspection of fabrication items, flanges, pipes, bends, supports.
Check interpretation of post weld heat treatment, pre-heating.
Feeder fabrication, erection &inspection.
Mechanical cleaning, Sand blasting, short blasting, Pickling, DM washing.
Inspection of painting.
Valve testing .






Handling codes and standards.
ASME section -IX
ASME section - V
ASME section - VIII
ASME section -II part-A, B, C