Deputy Manager (Maintenance)
Varun Beverages Limited
Total years of experience :12 years, 8 Months
Plant location: - NUH
As Designation: - Deputy Manager (Maintenance).
Responsibility: -
• AMC for the all the utility and all filling machines.
• Scheduling to minimize losses by using Preventive Maintenance.
• Vendor management, spare parts management, budgeting and control, procurement of critical spare.
• Maintenance and troubleshooting at SIPA LINE 600BPM & 300BPM line equipments, SIPA blow molding, SIPA filler, Krones labeler, FANUC ROBOT Palletizer.
• Working With manufacturing Excellence.
Key Result Area: -
• Formulating action plans for correction of repetitive failure through implementing kaizen to reduce the MTBF & MTTR
• Proactive planning of spares required for replacement during PM
• Check list of PM to be made and Reports to maintain after PM
• Systematic approach for problem solving with why-why analysis
• Critical spare part list and maintain stock of c class items with proper stock management
• Improve 6s conditions of Maintenance stores and maintenance areas
• Planning and managing all repair and installation activities, Safety related action closure
• Monitoring continuous availability and usage of plant equipment in order to achieve maximum utilization of machines and other utilities.
PROFESSIONAL EXPERIENCE
Plant location: - Doha
As Designation: - Maintenance Incharge. COCA COLA
Responsibility: -
• AMC for the all the utility and all filling machines.
• Scheduling to minimize losses by using Preventive Maintenance.
• Vendor management, spare parts management, budgeting and control, procurement of critical spare.
• Maintenance and troubleshooting at SIPA LINE 650BPM line equipments, SIPA blow
molding, SIPA filler, SIPA/SACMI labeler, FANUC ROBOT Palletizer.
• Working With manufacturing Edge.
Key Result Area: -
• Formulating action plans for correction of repetitive failure through implementing kaizen to reduce the MTBF & MTTR
• Proactive planning of spares required for replacement during PM
• Check list of PM to be made and Reports to maintain after PM
• Systematic approach for problem solving with why-why analysis
• Critical spare part list and maintain stock of c class items with proper stock management
• Improve 6s conditions of Maintenance stores and maintenance areas
• Adhere and fulfilment of QMS & EHS requirement
Projects: -
❖ Blowing pressure of bottle decreased from the actual pressure. ❖ Ozonerator PLC hardware modification from older version to new version. ❖ Sugar screw conveyor KAIZEN ❖ Automatic water control system with electrical valve. ❖ FANUC Robot Mastering and troubleshooting. ❖ New Model of SCHAFER orbitor/Shuttle commissioning and testing.
PROFESSIONAL EXPERIENCE
Plant location: - Jamshedpur
As Designation: - Assistant Manager (Maintenance). PEPSICO
Responsibility:-
• Organizing skill level training regarding the problem solving on Industrial automation PLC
• Vendor management, spare parts management, budgeting and control, procurement of critical spare.
• Maintenance and troubleshooting at MS, SS, water (Aquafina), GRB line, and Slice hot fill equipments, HILDEN, SIDEL & KHS Filler, HILDEN, Krones labeler, SIDEL, SIPA blow molding, Dynatron, TULA Bottle washer, Dynatron, HILDEN caser/ un caser Machines.
Key Result Area: -
Development of Programmable Logic Controller (PLC) programs (Siemens, Schneider, AB, ABB Platforms), Configuring Human-Machine Interfaces (HMI). Specification of PLC hardware including CPUs, I/O modules, and Bus interfaces, Knowledge of field bus protocols including HART communications, PROFIBUS, and Ethernet, etc.
As Designation: - Automation Expert (Industrial automation and switchgear). At MARUTI CENTER FOR EXCELLENCE.
As Designation: - Technical-manager (Industrial automation).
As Designation: - Team leader (Industrial automation).
Maintenance), Kharagpur, West Bengal. As Designation (Electrical, ASST. ENGINEER)
Responsibility: -
Provide specific training to Customer and students at university on their current project (i.e. machine operation, programming principles and program structure). Provide industrial training to working professional on specified products like different PLC brands. Provide PLC training to the students on working live projects. On campus training on colleges and working projects. Provide training on panel designing and industrial instruments like sensors. Work under the Centre of excellence of Siemens at BML University. PLC Programming: -Siemens S7 200, S7 300, Allen Bradley, Delta, Mitsubishi, Panasonic. SCADA/HMI: -Wonder ware InTouch, RS view32, Win cc, ifix. AC/DC Drives: -MM 440, G120, Allen Bradley, 6RA70, delta. An Engineer in Automation; accountable for working on Industrial Automation Project and automating a conveyer.
ELECTRICAL ELECTRONICS