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SELVAM Thangavelu, Site QA & QC Engineer

SELVAM Thangavelu

Site QA & QC Engineer·Aadarsh Fabricators Varanasi

Qatar

Higher diploma, Mechanical Engineering

Work experience

Total years of experience: 13 years, 1 months

Site QA & QC Engineer

February 2009 - January 2010

Aadarsh Fabricators Varanasi

France

February 2009 - January 2010

Job role:
Quality Control

NDT QA/QC Engineer Ultra Engineering Services

January 2008 - January 2009

Karnataka Years

January 2008 - January 2009

Job role:
Other

QA/QC INSPECTOR

March 2007 - January 2009

Ultra Engineering Services Gujarat

March 2007 - January 2009

Job role:
Quality Control

QC Supervisor

January 2005 - December 2007

Mc Connel Dowell Project

January 2005 - December 2007

Job role:
Quality Control

QC Supervisor

January 2001 - December 2004

Anand Engineering Private Ltd

India

January 2001 - December 2004

4. Employer: Anand Engineering Private Ltd, India
Designation: QC Supervisor
Period: 2001 to Dec 2004
Client: BHEL- Trichirappalli (INDIA)


Key responsible Area:
➢ Perform line checking/prepare and check official test pack prior to release for hydro testing by ensuring that all welding inspection and NDT activities affecting the quality of welds contained in each piping spools of an isometric have been completed and accepted.

➢ Review fabrication/erection, documents and work quality in terms of specification, workmanship and other variables as indicated in the above-mentioned documents as per requirements of QC standard operating procedure and client's specification.
➢ Conduct fit-up and visual inspection of all piping and welding works from piping pre-fabrication to field installation.
➢ Carry out visual and dimensional checks of piping spools, equipment, skid and structures as per approved drawings.

Job role:
Quality Control

QA & QC Supervisor

January 1997 - December 2000

Mun Siong Engineering Private Ltd

Singapore

January 1997 - December 2000

5. Employer: Mun Siong Engineering Private Ltd., Singapore
Designation: QA & QC Supervisor
Period: 1997 to Dec 2000
Project: Major EPC Project
Client: SHELL Houdini ECC Project - Singapore


Key Responsible Area:
➢ Responsible for the inspection and co-ordination of QC functions
➢ Perform daily welding Inspection and maintain welding log sheets
➢ Ensuring that all project activities affecting Quality are maintained in compliance with the client requirement
➢ Exercise adequate control during all stages of product verification for conformance to relevant codes, standards and work Instructions.
➢ Provide technical expertise to enhance fabrication quality and weld process
➢ Ensure the use of the correct welding procedures and verifying all Welder qualifications and monitoring both application and performance
➢ Prepare pressure test package and punch list works
➢ Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and Non-destructive testing are in compliance with the relevant codes and project specifications
➢ Conducting PQR, WPS and Welder Test
➢ Ensure that all installed pipe/fittings are to the correct specification and that the material is in accordance with the project requirements
➢ Monitor welding procedure and welder qualification
➢ Perform Incoming, outgoing Material inspection
➢ Coordination with Clients various stages of shop and site inspection and activities.
➢ Responsible for preparation of Inspection Requests for various site inspection activities.
➢ Responsible for arrangement of NDT testing and Co-ordinate with NDT Companies and guide and witness NDT activities.Job handled


Over all Key responsible Areas:
➢ Boiler Drums, Safety Valve Nozzles, water wall panel, pipe ducts.
➢ Water expansion storage, Tanks, Pipe thickness checking.
➢ Corrosion, Erosion thickness gauge measurements in piping.
➢ MPT, DPT and UT in pipelines and Tanks.


ACCONPLISHMENT:
➢ Solly handle QC inspection & Erection acuities for entices of sodium piping for Bharathiya Nabhikiya Vidyut Nigam Limited. (NPC India Ltd)
➢ Achieve Best Supervisor award from SHELL- Houdini ECC Project - Singapore


ADDINATIONAL TRAINING:
Safety Training in Abu Dhabi: - PTW
- H2S
- First Aid

Nuclear Safety Training in India: - TLD
- DRD

Safety Training in Singapore: - SOC (Oil/Petrochemical)


Personal Record:
Job Assigned

Job role:
Quality Control

Site QA & QC Engineer

-

Aadarsh Fabricators Varanasi

France

-

Job role:
Quality Control

Site QA & QC Engineer

-

Ultra Engineering Services Gujarat

India

-

1. Employer: Aadarsh Fabricators Varanasi
Designation: Site QA & QC Engineer
Period: Feb 2009 to Jan 2010
Project: Sodium Piping
Client: Bharathiya Nabhikiya Vidyut Nigam Limited. Kalpakkam, India. ( BHAVINI)
Nuclear Atomic Power Corporation India Limited (NPC India Ltd)


Key responsible area:
➢ Involved in QC Inspection for welding (Fit up inspection & dimensional Checks) & NDT (Liquid Penetrant Testing) for Pipe Support Erection for permanent sodium piping project for Pro Type Fast Breeder Reactor.
➢ Our Contract scope includes fabrication, Welding and erection of pipeline over 5000" dia. Piping includes CS, SS, & Alloy ranging from 0.5" to 12" Dia. Project includes Process, Utility, Instrumentation, Chemical, Flare lines etc.
➢ Inspection of Fit-up including material grades, color codes, diameter, schedule, joint configuration, root gap, internal misalignment, length, alignment, rotation etc and PMI wherever required.
➢ Monitoring in-process welding parameters such as ampere, voltage, travel speed, heat input, weaving, preheat & inter-pass temperature requirements & post heating.
➢ Inspecting root for branch welds like sock-o-lets, weld-o-lets etc and other welds wherever accessible.
➢ Visual inspection of completed welds for weld profile and other discontinuities and appearance.
➢ Interact with clients to understand their specific requirements and execute Inspection accordingly.
➢ Witness WQT, WPQR etc
➢ Requesting applicable NDE, PMI and post weld heat treatments & Review of NDT reports.
➢ Preparation of Daily NDT status, weekly and monthly reports.
➢ Ensure all necessary NDT activities are carried out.
➢ Piping Class wise & Welder wise selection of Joints for RT Coverage (Piping includes 5%, 10%, & 100% Class coverage)
➢ Monitoring Welder Performance, Repair Rate, Penalties etc
➢ Coordinating with Client Inspectors.
➢ Inspection of materials & Welding consumables as per project requirements.
➢ Controlled material trace ability by monitoring transfer of heat number / material identification and generation of material records.
➢ Ensure proper issue and return of welding consumables.
➢ Conducted periodical tool box meetings for welders, foremen and charge-hands for welding quality awareness
➢ Monitor the implementation of quality management system in project execution.
➢ Assist in Welder selections for Quality specific jobs.
➢ Monitor the Welders performance and assign the job according the Quality requirements.
➢ Monitor the Pre-Heating and Post Heating activities for the Alloy Steel welding.


Hydro Test: ➢ Line Checking and mechanical clearance for hydro test packages.
➢ Review/approve Hydro test package and witness Hydro test.
➢ Interact with Client during hydro test and carry out the test according to the client requirement.

Job role:
Quality Control

QA/QC INSPECTOR

-

Regenerator

India

-

1. Employer: Aadarsh Fabricators Varanasi
Designation: Site QA & QC Engineer
Period: Feb 2009 to Jan 2010
Project: Sodium Piping
Client: Bharathiya Nabhikiya Vidyut Nigam Limited. Kalpakkam, India. ( BHAVINI)
Nuclear Atomic Power Corporation India Limited (NPC India Ltd)


Key responsible area:
➢ Involved in QC Inspection for welding (Fit up inspection & dimensional Checks) & NDT (Liquid Penetrant Testing) for Pipe Support Erection for permanent sodium piping project for Pro Type Fast Breeder Reactor.
➢ Our Contract scope includes fabrication, Welding and erection of pipeline over 5000" dia. Piping includes CS, SS, & Alloy ranging from 0.5" to 12" Dia. Project includes Process, Utility, Instrumentation, Chemical, Flare lines etc.
➢ Inspection of Fit-up including material grades, color codes, diameter, schedule, joint configuration, root gap, internal misalignment, length, alignment, rotation etc and PMI wherever required.
➢ Monitoring in-process welding parameters such as ampere, voltage, travel speed, heat input, weaving, preheat & inter-pass temperature requirements & post heating.
➢ Inspecting root for branch welds like sock-o-lets, weld-o-lets etc and other welds wherever accessible.
➢ Visual inspection of completed welds for weld profile and other discontinuities and appearance.
➢ Interact with clients to understand their specific requirements and execute Inspection accordingly.
➢ Witness WQT, WPQR etc
➢ Requesting applicable NDE, PMI and post weld heat treatments & Review of NDT reports.
➢ Preparation of Daily NDT status, weekly and monthly reports.
➢ Ensure all necessary NDT activities are carried out.
➢ Piping Class wise & Welder wise selection of Joints for RT Coverage (Piping includes 5%, 10%, & 100% Class coverage)
➢ Monitoring Welder Performance, Repair Rate, Penalties etc
➢ Coordinating with Client Inspectors.
➢ Inspection of materials & Welding consumables as per project requirements.
➢ Controlled material trace ability by monitoring transfer of heat number / material identification and generation of material records.
➢ Ensure proper issue and return of welding consumables.
➢ Conducted periodical tool box meetings for welders, foremen and charge-hands for welding quality awareness
➢ Monitor the implementation of quality management system in project execution.
➢ Assist in Welder selections for Quality specific jobs.
➢ Monitor the Welders performance and assign the job according the Quality requirements.
➢ Monitor the Pre-Heating and Post Heating activities for the Alloy Steel welding.


Hydro Test: ➢ Line Checking and mechanical clearance for hydro test packages.
➢ Review/approve Hydro test package and witness Hydro test.
➢ Interact with Client during hydro test and carry out the test according to the client requirement.


2. Employer: Ultra Engineering Services Gujarat
Designation: QA/QC INSPECTOR.
Period: Mar 2007 to Jan 2009.
Project: 1. Maintenance Work in Tarapur (1&2) Unit
2. Shutdown Work & Maintenance Work, Kaiga (3&4) Unit
Client: Nuclear Atomic Power Corporation India Limited (NPC India Ltd.

Key responsible Area:

Company industry:
Real Estate
Job role:
Quality Control

QA/QC INSPECTOR

-

Mc Connel Dowell Project

India

-

1. Employer: Aadarsh Fabricators Varanasi
Designation: Site QA & QC Engineer
Period: Feb 2009 to Jan 2010
Project: Sodium Piping
Client: Bharathiya Nabhikiya Vidyut Nigam Limited. Kalpakkam, India. ( BHAVINI)
Nuclear Atomic Power Corporation India Limited (NPC India Ltd)


Key responsible area:
➢ Involved in QC Inspection for welding (Fit up inspection & dimensional Checks) & NDT (Liquid Penetrant Testing) for Pipe Support Erection for permanent sodium piping project for Pro Type Fast Breeder Reactor.
➢ Our Contract scope includes fabrication, Welding and erection of pipeline over 5000" dia. Piping includes CS, SS, & Alloy ranging from 0.5" to 12" Dia. Project includes Process, Utility, Instrumentation, Chemical, Flare lines etc.
➢ Inspection of Fit-up including material grades, color codes, diameter, schedule, joint configuration, root gap, internal misalignment, length, alignment, rotation etc and PMI wherever required.
➢ Monitoring in-process welding parameters such as ampere, voltage, travel speed, heat input, weaving, preheat & inter-pass temperature requirements & post heating.
➢ Inspecting root for branch welds like sock-o-lets, weld-o-lets etc and other welds wherever accessible.
➢ Visual inspection of completed welds for weld profile and other discontinuities and appearance.
➢ Interact with clients to understand their specific requirements and execute Inspection accordingly.
➢ Witness WQT, WPQR etc
➢ Requesting applicable NDE, PMI and post weld heat treatments & Review of NDT reports.
➢ Preparation of Daily NDT status, weekly and monthly reports.
➢ Ensure all necessary NDT activities are carried out.
➢ Piping Class wise & Welder wise selection of Joints for RT Coverage (Piping includes 5%, 10%, & 100% Class coverage)
➢ Monitoring Welder Performance, Repair Rate, Penalties etc
➢ Coordinating with Client Inspectors.
➢ Inspection of materials & Welding consumables as per project requirements.
➢ Controlled material trace ability by monitoring transfer of heat number / material identification and generation of material records.
➢ Ensure proper issue and return of welding consumables.
➢ Conducted periodical tool box meetings for welders, foremen and charge-hands for welding quality awareness
➢ Monitor the implementation of quality management system in project execution.
➢ Assist in Welder selections for Quality specific jobs.
➢ Monitor the Welders performance and assign the job according the Quality requirements.
➢ Monitor the Pre-Heating and Post Heating activities for the Alloy Steel welding.


Hydro Test: ➢ Line Checking and mechanical clearance for hydro test packages.
➢ Review/approve Hydro test package and witness Hydro test.
➢ Interact with Client during hydro test and carry out the test according to the client requirement.


2. Employer: Ultra Engineering Services Gujarat
Designation: QA/QC INSPECTOR.
Period: Mar 2007 to Jan 2009.
Project: 1. Maintenance Work in Tarapur (1&2) Unit
2. Shutdown Work & Maintenance Work, Kaiga (3&4) Unit
Client: Nuclear Atomic Power Corporation India Limited (NPC India Ltd.

Key responsible Area:
➢ Inspector for Reactor, Regenerator, Drums, Exchangers, Re heater and riser piping.
➢ Inspecting UTG of PHT, Secondary cycle piping, primary piping system, Main stream supply system, Condensate & feed water system, SSG valve and all type of TAPS (TARAPUR ATOMIC POWER STATION) 1to4 Unit (Maintenance Work) AUG -2007 to DEC 2008 (NPC India Ltd)
➢ NDT QA/QC Engineer Ultra Engineering Services at kaiga in Karnataka Years (2008 to Jan 2009)
➢ NDT Inspection of UTG, UTF, VT & LPT of PHT, Secondary cycle piping, related components and all FAC related jobs as part ISI and PSI in Kaiga 3&4.

Job role:
Quality Control

QA/QC INSPECTOR

-

Anand Engineering Private Ltd

India

-

1. Employer: Aadarsh Fabricators Varanasi
Designation: Site QA & QC Engineer
Period: Feb 2009 to Jan 2010
Project: Sodium Piping
Client: Bharathiya Nabhikiya Vidyut Nigam Limited. Kalpakkam, India. ( BHAVINI)
Nuclear Atomic Power Corporation India Limited (NPC India Ltd)


Key responsible area:
➢ Involved in QC Inspection for welding (Fit up inspection & dimensional Checks) & NDT (Liquid Penetrant Testing) for Pipe Support Erection for permanent sodium piping project for Pro Type Fast Breeder Reactor.
➢ Our Contract scope includes fabrication, Welding and erection of pipeline over 5000" dia. Piping includes CS, SS, & Alloy ranging from 0.5" to 12" Dia. Project includes Process, Utility, Instrumentation, Chemical, Flare lines etc.
➢ Inspection of Fit-up including material grades, color codes, diameter, schedule, joint configuration, root gap, internal misalignment, length, alignment, rotation etc and PMI wherever required.
➢ Monitoring in-process welding parameters such as ampere, voltage, travel speed, heat input, weaving, preheat & inter-pass temperature requirements & post heating.
➢ Inspecting root for branch welds like sock-o-lets, weld-o-lets etc and other welds wherever accessible.
➢ Visual inspection of completed welds for weld profile and other discontinuities and appearance.
➢ Interact with clients to understand their specific requirements and execute Inspection accordingly.
➢ Witness WQT, WPQR etc
➢ Requesting applicable NDE, PMI and post weld heat treatments & Review of NDT reports.
➢ Preparation of Daily NDT status, weekly and monthly reports.
➢ Ensure all necessary NDT activities are carried out.
➢ Piping Class wise & Welder wise selection of Joints for RT Coverage (Piping includes 5%, 10%, & 100% Class coverage)
➢ Monitoring Welder Performance, Repair Rate, Penalties etc
➢ Coordinating with Client Inspectors.
➢ Inspection of materials & Welding consumables as per project requirements.
➢ Controlled material trace ability by monitoring transfer of heat number / material identification and generation of material records.
➢ Ensure proper issue and return of welding consumables.
➢ Conducted periodical tool box meetings for welders, foremen and charge-hands for welding quality awareness
➢ Monitor the implementation of quality management system in project execution.
➢ Assist in Welder selections for Quality specific jobs.
➢ Monitor the Welders performance and assign the job according the Quality requirements.
➢ Monitor the Pre-Heating and Post Heating activities for the Alloy Steel welding.


Hydro Test: ➢ Line Checking and mechanical clearance for hydro test packages.
➢ Review/approve Hydro test package and witness Hydro test.
➢ Interact with Client during hydro test and carry out the test according to the client requirement.


2. Employer: Ultra Engineering Services Gujarat
Designation: QA/QC INSPECTOR.
Period: Mar 2007 to Jan 2009.
Project: 1. Maintenance Work in Tarapur (1&2) Unit
2. Shutdown Work & Maintenance Work, Kaiga (3&4) Unit
Client: Nuclear Atomic Power Corporation India Limited (NPC India Ltd.

Key responsible Area:
➢ Inspector for Reactor, Regenerator, Drums, Exchangers, Re heater and riser piping.
➢ Inspecting UTG of PHT, Secondary cycle piping, primary piping system, Main stream supply system, Condensate & feed water system, SSG valve and all type of TAPS (TARAPUR ATOMIC POWER STATION) 1to4 Unit (Maintenance Work) AUG -2007 to DEC 2008 (NPC India Ltd)
➢ NDT QA/QC Engineer Ultra Engineering Services at kaiga in Karnataka Years (2008 to Jan 2009)
➢ NDT Inspection of UTG, UTF, VT & LPT of PHT, Secondary cycle piping, related components and all FAC related jobs as part ISI and PSI in Kaiga 3&4.


3. Employer: Mc Connel Dowell Project
Designation: QC Supervisor
Period: 2005 to Dec 2007
Project: CHEM Oil Terminal
Client: Helios Terminal Corporation, Singapore


Key responsible Area:
➢ Inspector for pressure vessels, heaters, Tank erection and piping.
➢ Installation of schoepentoeters, swirl decks, drug off trays and internal items in columns and vessels as per procedure and specifications.
➢ Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and are in compliance with the relevant codes and specifications Review & interpretation of radiograph films.
➢ Manage daily office operations, equally effective as a team member and leader, collect data and make decisions.
➢ To monitor the welding activities as per Project spec and Procedure.

Job role:
Quality Control

Education

Goverment technical education department

April 1992

April 1992

Higher diploma, Mechanical Engineering

India

GPA (point): 3.1 out of 4

GPA (point): 3.1 out of 4

1992 Passed D.M.E (Diploma in Mechanical Engineering) in First Class from D.T.E. Tamil Nadu, India. CSWIP -3.1 welding inspector, CSWIP CERT NO: 73748, Expiry date: 13 March 2018. PCN- RTFI / waiting for result.

Skills

CLIENTS
Expert
CLIENTS
Expert
QA
Expert
QA
Expert
VISUAL INSPECTION
Expert
VISUAL INSPECTION
Expert
FABRICATION
Expert
FABRICATION
Expert
TESTING
Expert
TESTING
Expert
WELDING
Intermediate
WELDING
Intermediate
WELDING INSPECTION
Expert
WELDING INSPECTION
Expert
PIPING
Intermediate
PIPING
Intermediate
NDT
Expert
NDT
Expert
INSPECTION
Expert
INSPECTION
Expert

Languages

English

Expert

Tamil

Expert