1. Employer: Aadarsh Fabricators Varanasi
Designation: Site QA & QC Engineer
Period: Feb 2009 to Jan 2010
Project: Sodium Piping
Client: Bharathiya Nabhikiya Vidyut Nigam Limited. Kalpakkam, India. ( BHAVINI)
Nuclear Atomic Power Corporation India Limited (NPC India Ltd)
Key responsible area:
➢ Involved in QC Inspection for welding (Fit up inspection & dimensional Checks) & NDT (Liquid Penetrant Testing) for Pipe Support Erection for permanent sodium piping project for Pro Type Fast Breeder Reactor.
➢ Our Contract scope includes fabrication, Welding and erection of pipeline over 5000" dia. Piping includes CS, SS, & Alloy ranging from 0.5" to 12" Dia. Project includes Process, Utility, Instrumentation, Chemical, Flare lines etc.
➢ Inspection of Fit-up including material grades, color codes, diameter, schedule, joint configuration, root gap, internal misalignment, length, alignment, rotation etc and PMI wherever required.
➢ Monitoring in-process welding parameters such as ampere, voltage, travel speed, heat input, weaving, preheat & inter-pass temperature requirements & post heating.
➢ Inspecting root for branch welds like sock-o-lets, weld-o-lets etc and other welds wherever accessible.
➢ Visual inspection of completed welds for weld profile and other discontinuities and appearance.
➢ Interact with clients to understand their specific requirements and execute Inspection accordingly.
➢ Witness WQT, WPQR etc
➢ Requesting applicable NDE, PMI and post weld heat treatments & Review of NDT reports.
➢ Preparation of Daily NDT status, weekly and monthly reports.
➢ Ensure all necessary NDT activities are carried out.
➢ Piping Class wise & Welder wise selection of Joints for RT Coverage (Piping includes 5%, 10%, & 100% Class coverage)
➢ Monitoring Welder Performance, Repair Rate, Penalties etc
➢ Coordinating with Client Inspectors.
➢ Inspection of materials & Welding consumables as per project requirements.
➢ Controlled material trace ability by monitoring transfer of heat number / material identification and generation of material records.
➢ Ensure proper issue and return of welding consumables.
➢ Conducted periodical tool box meetings for welders, foremen and charge-hands for welding quality awareness
➢ Monitor the implementation of quality management system in project execution.
➢ Assist in Welder selections for Quality specific jobs.
➢ Monitor the Welders performance and assign the job according the Quality requirements.
➢ Monitor the Pre-Heating and Post Heating activities for the Alloy Steel welding.
Hydro Test: ➢ Line Checking and mechanical clearance for hydro test packages.
➢ Review/approve Hydro test package and witness Hydro test.
➢ Interact with Client during hydro test and carry out the test according to the client requirement.
2. Employer: Ultra Engineering Services Gujarat
Designation: QA/QC INSPECTOR.
Period: Mar 2007 to Jan 2009.
Project: 1. Maintenance Work in Tarapur (1&2) Unit
2. Shutdown Work & Maintenance Work, Kaiga (3&4) Unit
Client: Nuclear Atomic Power Corporation India Limited (NPC India Ltd.
Key responsible Area:
➢ Inspector for Reactor, Regenerator, Drums, Exchangers, Re heater and riser piping.
➢ Inspecting UTG of PHT, Secondary cycle piping, primary piping system, Main stream supply system, Condensate & feed water system, SSG valve and all type of TAPS (TARAPUR ATOMIC POWER STATION) 1to4 Unit (Maintenance Work) AUG -2007 to DEC 2008 (NPC India Ltd)
➢ NDT QA/QC Engineer Ultra Engineering Services at kaiga in Karnataka Years (2008 to Jan 2009)
➢ NDT Inspection of UTG, UTF, VT & LPT of PHT, Secondary cycle piping, related components and all FAC related jobs as part ISI and PSI in Kaiga 3&4.
3. Employer: Mc Connel Dowell Project
Designation: QC Supervisor
Period: 2005 to Dec 2007
Project: CHEM Oil Terminal
Client: Helios Terminal Corporation, Singapore
Key responsible Area:
➢ Inspector for pressure vessels, heaters, Tank erection and piping.
➢ Installation of schoepentoeters, swirl decks, drug off trays and internal items in columns and vessels as per procedure and specifications.
➢ Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and are in compliance with the relevant codes and specifications Review & interpretation of radiograph films.
➢ Manage daily office operations, equally effective as a team member and leader, collect data and make decisions.
➢ To monitor the welding activities as per Project spec and Procedure.
- Job role:
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Quality Control