SERGEI ZORIN, Lead Mechanical Engineer

SERGEI ZORIN

Lead Mechanical Engineer

Dietsmann S.A.

Location
Russian Federation
Education
Master's degree, Mechanical Engineering
Experience
16 years, 10 Months

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Work Experience

Total years of experience :16 years, 10 Months

Lead Mechanical Engineer at Dietsmann S.A.
  • Kazakhstan - Atyrau
  • July 2019 to January 2023

Main responsibilities - effective maintenance and preservation during the various phases of construction and commissioning. Maintenance according to project requirements and supplier recommendations of Gas Compressors (Siemens), Gas Turbines (GE/Nuove Pignone), pumps of different types, High Pressure Steam Water Boilers, Steam Turbine, etc. Consulting and supervising contractors on behalf of the customer. Checking the execution of all planned works. Working with databases. Tracking of work performance. Recording problems and troubleshooting. Preparation of schedules for the contractor - planning work for 52 weeks ahead. Supervision reports. Advising contractor at all stage of project. Verifying completion of required and coordinating maintenance work throughout responsible project area. Provided reports to management as needed with important information

Power Plant Mechanical Supervisor at GAZPROM NEFT BUSINESS SERVICE B.V
  • Iraq - Baghdad
  • September 2015 to May 2018

• Managed the construction, commissioning and start-up of Gas turbines and auxiliary systems, Gas compressors, and temperature intake chillers. • Support the assembly, installation, leveling, alignment and coupling of power plant components.Track and record measurements/readings. Establish performance parameters within tolerances limits. Coordinate equipment adjustment, flushing lube oil system, compressor washing procedure and field rotor balancing. Commission and accept site functions. • Generate ITR/Punch lists. Check Procedures/Drawings/ITP. Draft as-built documentation and Nonconformance reports and consulting for the contractors, including the primary contractor Samsung Engineering Ltd.  Successfully installed, erected, assembled and commissioned five Gas Turbine Generators units Mitsubishi Hitachi H 25.  Started up a Gas Processing Plant Project, Badra Phase II.

Mechanical Engineer, Commissioning and Handover at GAZPROM NEFT BUSINESS SERVICE B.V>
  • Iraq - Baghdad
  • June 2014 to August 2015

• Commissioning and Handover into operation of the equipment and systems of the technological complex and oil production. • Testing from individual equipment functions to complex testing of modules, systems and subsystems. Trouble-shooting. • Rotating equipment (Oil Export and Booster Pumps, Gas piston engines, Compressors, Steam generators, reverse osmosis, etc.). • Static equipment (vessels, steam boilers, etc.). • Traceability of document movement. As-built documentation, Non - conformance reports, Punch list. • Main contractor is Petrofac

Mechanical Engineer at MOTT MACDONALD
  • Iraq - Baghdad
  • January 2013 to June 2014

Project PMC/EPC, Construction of the Oil Pipeline, Badra - Garraf, Nasiriya (165 km), Iraq.
• Monitored performance for quality assurance on behalf of Customer. Determined and executed the needs of the customer during construction and commissioning of oil pipeline and civil engineering projects.
• Designed and conducted hydrostatic te sts. Calibrated equipment. Performed horizontal directional drilling at pipeline intersections. Installed block valve stations, сontrol valves, valves instrumentation, HIIPPS, PIG traps, separators, metering station. Carried out pip elin e cle a nin g, pig gin g . Generated reports and documents for compliance purposes. As-built documentation. Non-conformance reports

Mechanical Quality Engineer at Special Installation DV
  • Russian Federation
  • October 2011 to October 2012

• Development of a quality program for the company in accordance with ISO. Preparation of technical procedures (PPR) and documentation verification. • Preparations for the construction of the Flare of the closed type and the Reformer of nitrogen, the Refinery, Khabarovsk city, Russia

TBD, Quality Engineer at ECC Tekhinkom / Exxon Neftegaz Limited
  • Japan
  • June 2012 to September 2012

Offshore Project Sakhalin-1, Customer - Exxon Neftegaz _ Japan, shelf of the Sea of ​​Okhotsk; Development of the Arkutun-Dagi field for the Offshore Oil production platform - Berkut.
Responsibilities: • Installation of the main pipeline sections, connection of marine pipelines coils, installation of tunnels and support blocks. • Quality control and supervision in accordance with the requirements of the project: including monitoring of construction during the docking of a 2x20 '' sea trunk pipeline and connection to a mine of oil platform risers, monitoring the performance of underwater works and surveys of the seabed. • Survey of connection of pipeline spools, installation and installation of protective tunnels, protection structures for flanges. Installation of support blocks for the installation of the Top Side. • Control of the implementation of procedures for cleaning offshore pipeline, hydraulic testing of the underwater pipeline, c leaning, drying and calibration, removed temporary Pig traps.
• Consultations of the customer on observance of the Russian norms and rules. Weekly reports.
• As-built documentation. • (Contractors are Heerema Marine Contractors-Netherlands, Ocean Works Asia - Japan)

Quality Engineer, Coordinator at Offshore Technology Consulting/Aker Solutions
  • Russian Federation
  • December 2009 to September 2011

Sakhalin - 1 P roject, Arkutun - Dagi; Customer - Exxon Neftegas Limited / Rosneft .
Construction of the Gravity Base for an Oil Production Platform, port Vostochny, Russia. Coordination of works on quality control of construction works and mechanical equipment GBS. Regularly conducted quality control checks at the construction site. Ensuring compliance with the construction and documentation of project specifications and regulatory requirements. Identify critical remarks and quality problems. As-built documentation

Site Manager / Mechanical Engineer at Engineering Consulting Center Tekhinkom /SEIC Ltd
  • Russian Federation
  • April 2007 to November 2009

Responsibilities: • Quality control during construction, commissioning and start-up. Verification of documentation in accordance with the procedures, specifications and requirements of the project and Russian standards. • Verification of documents for construction and commissioning. Inspection, testing and acceptance of equipment: Rotating equipment ( Four Gas Turbines Hitachi - H25, Diesel Engines, Oil Export and Booster Pumps, Gas compressors, etc.) Static equipment (reservoirs, vessels, boilers, etc). • Control of the quality of Hydrostatic testing of piping;(Nitrogen-Helium testing). • Chemical cleaning of process piping. • Tightening flange joints (Flange management). •Checking safety and pressure reduction valves; metal structures installation etc.
• Non-compliance reports and remarks to contractors.
• Consultations of the customer on observance of the Russian norms and rules.
• As-built documentation. Daily and weekly reports; author's report and conclusion for Technical authority • Interactions with regulatory and permitting agencies as well as other engineering support

Offshore Engineer (Senior Inspector) at Sakhalin Energy Investment Ltd /Russian-German Consortium for Sakhalin
  • Russian Federation
  • May 2006 to October 2006

Sakhalin - 2 Project, Customer: Royal Dutch/Shell; Shelf of the Sea of Okhotsk, Northern Sakhalin, Russia (Royal Dutch / Shell Project);Gravity Base Structure for PA - B platform, shelf of the Sea of Okhotsk, Russia
• Technical supervision and quality control of offshore offshore operations during anti-erosion and corrosion protection works on the PA-B platform aboard the Geosea Research vessel and the offshore vessel for the construction of Norsun; scheduled work on the platform.
Diving survey of voids under the platform to determine the area and volume of cavities under the platform base, removal of soil, hydrographic survey of the seabed of MBE. Verification of documents confirming the quality of marine construction works.
• Evaluation of readiness of power and pumping equipment for the preparation and injection of concrete under the platform foundation in order to ensure the integrity of the entire structure.
• Final engineering report for the customer and Technical Authority.

Quality Engineer at Quattro / Aker Kvaerner
  • Russian Federation
  • January 2004 to September 2005

Sakhalin - 2 Project, port Vostochny, R ussia; Customer: Royal Dutch / Shell Construction of Gravity bases for two production platforms for gas and oil production on the s helf of the Sea of Okhotsk.
Quality control on platforms during construction, mechanical equipment, installation of fittings, concrete works on slabs, operations with sliding formwork, surface treatment of structures; subsequent tension, ballasting caissons Testing of concrete and metal samples. As-built documentation. Solving problems between Russian, Finnish and Norwegian engineers. Participation in trainings and meetings on technical safety, work at height, in confined space, work in a hanging basket and over water. Participation in training in emergency medical care. Demonstrated well-developed skills in the field of safety and security requirements

Education

Master's degree, Mechanical Engineering
  • at Tyumen Industrial University
  • June 2016

Master’s degree in Mechanical Engineering, Tyumen Industrial University, Faculty of Transport of Hydrocarbon Resources, Engineer, Specialization - Design, Construction, and Operation of Gas/Oil Pipelines and Storage Facilities, 2016 Certificate (Diploma) of Competence in Marine Power Plant Operation – Far Eastern Marine College, Russia, 1981; Ship’s Engineer (Unlimited)

Specialties & Skills

Pipelines
Gas Turbines
Multi site Management
Supervisory Skills
Mechanical Engineering
DOCUMENTATION
MECHANICAL
MICROSOFT WORKS
OIL PAINTING
QUALITY
QUALITY CONTROL
RESEARCH
SUPERVISORY SKILLS
DIAGNOSIS

Languages

English
Expert
Russian
Expert

Training and Certifications

Offshore Petroleum Industry Training Organization; Emergency Breathing System Training (Helicopter) (Training)
Training Institute:
Petrofac Training Center/ Sakhalin Russia ( expired 2018)
Duration:
8 hours
Safety management system and safety in hazardous operations / Safety (Training)
Training Institute:
Moscow, Russia, Intertek, 2015.
Date Attended:
November 2015
Duration:
40 hours

Hobbies

  • fitness, reading
    many in sport