shakir mahmood

• Developing Quality system, Quality Control Procedures/Plans, checklists, work procedures and inspection and test plans, etc.
• Reviewed GA drawings received from engineering and carried out inspection activities as per approved ITP & procedures.
• Liaison with the project team design engineer, procurement engineer, planning engineer and site construction engineer on quality.
• Reviewed & witnessed the approved WPS/PQR and WQT before production.
• Incoming material inspection have performed, reviewed MTC & supporting documents. Marking & cutting of material verified as per approved GA.
• Witnessed Fit-up & welding inspection as per applicable code & coordinate with third party NDE clearance for all types of welding joints.
• Witnessed the PWHT, hardness & PMI test where applicable.
• All types of repairs work rectified as per approved procedure and verified.
• Verified cladding on piping and vessels as per approved WPS/PQR & checked DPT of cladding. Witnessed hydro test as per procedure.
• Performed final inspection of equipment and verified all records updated.
• Verified hot & cold insulation as per client specification. Reviewed drawings, specification, job instructions & tools applicable for job & the calibration.
• Surface preparation & final paint inspection have to verify as per specification.
• Responsible for the review of all documents and final dossiers.
• Responsible for QA/QC documents review of test packs (welding summary sheet, Material traceability, PWHT, NDT record) and performed walk down of piping systems as per approved P&ID, isometrics & prepared punch list including checks the valves flow direction, installation of fittings, piping supports and hangers as per piping support drawings, instruments installed as per Isometric including type, specification.
• Witnessed FAT test in case of skid mounted vessels in presence of client/TPI.
• Check the preservation of material as per manufacturer recommendation.
• Responsible to monitor As-Built drawings in case of any deviation at site.
• Closely monitored the site activities performed by sub-contractor and ensured that all procedures, plans properly followed & RFI’s should be attended.
• Responsible for Stage Inspection of pipeline from well heads to plant area e.g. incoming material inspection, Reviewed Drawings, ITP/WPS/PQR, witnessed WQT & electrodes, ROW, stringing of pipes, Fit-up & welding inspection of line, , verified NDE & HSS coating of joints, witnessed Holiday test & trench before backfill the line, verified pressure test & pigging.
• Strictly followed the safe work practices during the site work as per project HSE requirements.

: SIWAP
Key Responsibilities:
• Collaborated closely with Engineering Managers and Quality Leads to enforce technical and quality standards.
• Coordinated verification activities, ensuring clear objectives, scope, and timelines.
• Implemented corrective actions for identified issues, tracking progress to closure.
• Provided regular status reports on corrective actions and overall performance.
• Build and maintained positive working relationships within the team.
• Prioritized and managed tasks efficiently.
• Contributed to the management of change process.
• Supported project planning and progress reporting.
• Provided technical support to project teams as needed.
• Gathered feedback on quality performance from key stakeholders.
• Proposed improvements to the assurance program based on feedback and analysis.

• Developed and implemented a comprehensive Quality Assurance framework, including policies, plans, and procedures for document control, supply chain management, vendor selection, and quality audits.
• Spearheaded the Quality Management System, ensuring adherence to objectives and policy implementation across projects.
• Designed Inspection and Test Plans (ITPs) tailored to project specifications, resource availability, and local requirements.
• Reviewed the quality requirements of issued Material Requisitions/Enquire and suggested Engineering for any changes if required.
• Ensure that the tactical management of the procurement process is conducted appropriately (RFQ preparation, bid clarification meeting, negotiation, vendor selection, the recommendation to purchase) and in full compliance with Company working procedures. Procurement QC
• Crafted vendor assessment tools, conducted meticulous bid reviews, and performed vendor audits to uphold quality standards.
• Led a team to conduct quality audits of suppliers and implemented internal quality control procedures. These efforts resulted in a 30% reduction in non-conformance issues and a 20% increase in compliance with ISO 9001 standards, leading to improved product quality and reduced customer complaints.
• Witnessed Factory Acceptance Tests (FAT) for skid-mounted vessels in the presence of clients or Third-Party Inspectors.
• Conducted external audit to Vendors and Subcontractors to check the implementation of QMS.
• Interface with engineering and Project Quality organization on Vendors quality performance.
• Participate in PIM to review with Supplier and Inspection agency, inspection requirements and correct understanding.
• Conducted inspection assignment at suppliers works as per level of inspection defined. Construction QC
• Monitored subcontractor performance, implementing corrective measures to maintain quality benchmarks.
• Formulated and executed project and critical activity audit plans to ensure continuous quality improvement.
• Maintained and reported on site KPIs, driving actions to address performance gaps.
• Collected and disseminated lessons learned to enhance organizational knowledge and awareness.
• Establishment of (WPS), Qualification of the WPS and welders in accordance with project codes, standards, and specifications.
• Ensure that all inspection requirements have been met with satisfactory results, inspection reports are received in time and forwarded to all concerned.
• Verified and ensured the quality concession request and management of non-conformities, their closed out and maintained register regularly.

Client : MARI Petroleum Company Pakistan Period : January 2021 to December 2021 Designation : Lead QAQC Engineer PMC Project : GTH Facility Daharki Project Value : 200 million Dollar

Key Responsibilities:
• Developed and implemented the Quality Management System, including Quality Procedures, checklists, inspection, and test plans.
• Reviewed inspection assignments for packages, identified changes, and collaborated with package managers. Participated in Kick-Off Meetings (KOM) and Pre-Inspection Meetings (PIM) with subcontractors and vendors to discuss inspection requirements and quality issues for critical items.
• Managed and coordinated inspection and surveillance activities related to materials and fabrication.
• Reviewed General Arrangement (GA) drawings and data sheets from engineering, conducting inspection activities according to approved Inspection and Test Plans (ITP) and procedures.
• Verified cladding on piping and vessels as per approved WPS/PQR and checked Dye Penetrant Testing (DPT) of cladding. Witnessed hydrostatic tests per approved procedures.
• Responsible for QA/QC document review of test packs and conducted walk-downs of piping systems per approved Piping & Instrumentation Diagrams (P&ID) and isometrics. Prepared punch lists, ensuring valves flow direction, installation of fittings, piping supports and hangers matched piping support drawings, and instruments installed per isometric including type and specification.
• Closely monitored subcontractor site activities, ensuring adherence to procedures and plans, and timely addressing Requests for Information (RFIs).
• Accountable for Stage Inspection of pipelines from wellheads to plant area, including incoming material inspection, reviewing drawings, ITP/WPS/PQR, witnessing WQT and electrode procedures, Right of Way (ROW), stringing of pipes, fit-up and welding inspection of lines, verifying NDE and Holiday Stress Screening (HSS) coating of joints, witnessing holiday tests and trench inspections before backfilling the line, and verifying pressure tests and pigging.
• Strictly adhered to safe work practices during site work in accordance with project Health, Safety, and Environment (HSE) requirements.

 Coordinate, schedule and attended Pre‐Inspection Meeting (PIM) with the
Subcontractor and Vendors to discuss inspection requirements and quality issues
prior to production of the purchased items specifically for critical items as
defined by the project.
 Review Technical Bid Evaluation (TBE) for vendor/subcontractor packages
(Mechanical, Piping, Welding, NDT) and set a meeting with them to clarify
technical issues related to the vendor packages.
 Conduct and Participate Vendors/Supplier approval/qualification process by
conducting Quality Audits to them.
 Review QC Plan, ITP & manufacturing procedures of subcontractor/supplier.
 Witness Inspection and Testing activities, reviewed documents of the
equipment/materials as per approved ITP & PO requirement at vendor’s facility
and issued Inspection Release Note (IRN) with reports.
 Review the final manufacturer record book or Final Dossier.
 Conduct “Root Cause Analysis” for the critical NCR and CAR and make concise
reports based on factual evidence.
 Monitor statistical measurement to define Quality and Performance Quality
(KPI’s)
 Ensure that the Contract Quality Scheduled Audits are conducted on a timely
schedule relevant to commencement of activities.
 Prepare quality related lessons‐learned through Project Close‐out Report to
ensure preventive measures are deployed.
 Liaison with 3rd Party Inspector for inspection of procured items and assigned
them as per the requirement of the project based on criticality of
materials/equipment.

Client : Shell / BGC, BP / ROO Period : September 2017 to July 2020 Designation : QAQC Engineer

Client : ADCO Period : March 2017 to September 2017 Designation : QC Engineer Project : Mender Development, ADCO Sahil Field Development, EPC of Rumaitha facilities, BAB/NEB CO2 Injection project

Position Project Location Abu Dhabi Company/Client QA/QC Engineer
• ADCO Habshan compressor facility Project
• KOC extension project Enerflex/KOC

QA/QC Engineer
• EPC of ADCO Aldabbiya Phase-III project ACC/ADCO
QA/QC Engineer
• Mender development phase I
• Construction of administration complex at Shah Gas Plant.
• ADCO Sahil Field Development Phase-II project.
• EPC of Rumaitha/Shanayel facilities phase-III
• BAB/NEB CO2 Injection Project ADCO

Key Responsibilities:
• Conducted final dimensional and hydrostatic test inspections of High-Pressure vessels at Specialist Services Dubai as per approved Inspection Test Plan (ITP).
• Performed final dimensional and painting inspections of Flare Stack at Metal Fab Industries in RAK.
• Conducted Factory Acceptance Testing (FAT) inspection of skid-mounted vessels at Sparklet Engineering.
• Performed fit-up and welding inspections of piping spools/pipelines and reviewed release reports.
• Witnessed Positive Material Identification (PMI), hardness tests, ferrite tests, Pressure Safety Valve (PSV) calibration, and Non-Destructive Examination (NDE) activities on piping at the Rumaitha site, ensuring compliance with applicable procedures and standards.
• Monitored clusters piping fabrication, equipment installation, Post Weld Heat Treatment (PWHT), NDT, and reviewed test packs/dossiers. Reviewed and approved Procedure Welding Procedure Specifications (pWPS) of contractors/subcontractors as per project requirements.
• Witnessed Mechanical, Electrical, and Plumbing (MEP) activities such as HVAC and Fire Fighting Systems (FFS) at the Shah Administration block.

Roles and responsibilities:
 Final Dimensional & hydro test inspection activities performed HP vessels as per
approved ITP at Specialist services Dubai.
 Final dimensional & painting inspection of Flare Stack at Metal Fab industries Ras
Ul Khaima.
 FAT Inspection of skid mounted vessel at Sparklet engineering saif zone, Sharjah.
 Fit‐up, welding Inspection of piping spools/pipeline & reviewed release reports.
 Witnessed PMI, hardness test, ferrite test, PSV calibration, NDE activities
performed on piping at Rumaitha site as per applicable procedures/standards.
 Monitored clusters piping fabrication, equipment installation, PWHT, NDT &
review test packs/dossiers. Reviewed & approved pWPS of
contractors/subcontractors as per project requirements.
 Witnessed MEP activities (HVAC, FFS e.g.) at Shah Administration block.

Client : ADCO, MOL, PPL Period : June 2012 to November 2016 Designation : Sr. Vendor QC Inspector Project : ADCO Tie-In Works Southeast Package B, LPG NGL Recovery, GPF MOL Project Value : 500 million USD

Key Responsibilities:
• Reviewed and extracted QA/QC requirements from Invitation to Bid (ITB) documents.
• Developed project-specific procedures and method statements for on-site work.
• Identified and highlighted quality concerns and associated risks, suggesting mitigation strategies.
• Reviewed applicable technical specifications and developed Project Quality Plans (PQP) and Inspection and Test Plans (ITP) for site activities and vendor manufacturing facilities.
• Ensured implementation of approved ITPs, procedures, and method statements developed by vendors and subcontractors, providing technical assistance as needed.
• Reviewed subcontractor quality documents and ensured their incorporation into Final IDMs.
• Conducted internal audits of all disciplines as scheduled in the Project Quality Plan, maintaining logs and closing out non-conformances.
• Submitted Monthly/Weekly QA/QC feedback reports to the Project QA/QC Manager in a timely manner.
• Oversaw the maintenance of all quality documents, including certificates, calibration records, test results, inspection requests, non-compliance reports, welding procedures/records, site observations, and permanent materials delivered.
• Reviewed Procurement Specifications and engineering-developed Material Requisitions, ensuring compliance with quality requirements.
• Reviewed vendor documents such as Package Inspection Manuals (PIM), ITPs, procedures, Factory Acceptance Tests (FAT), and Material Record Books (MRB) before submission to the client.
• Performed all aspects of piping and mechanical inspection activities with supervision.
• Reviewed Issued for Construction (IFC) Piping and Instrumentation Diagrams (P&IDs), Isometric drawings, and vessel General Arrangement (GA) drawings to ensure appropriate Welding Procedure Specifications (WPS) were referenced with weld details and overall accuracy.
• Reviewed WPS/Procedure Qualification Record (PQR) witnessed Welder Qualification Tests (WQT), and interpreted radiographs according to ASME Sec-VIII.
• Identified and recorded piping sizes, fittings, and grades in accordance with Isometric drawings and P&IDs.
• Inspected surface preparation and painting of pipe spools and steel structures according to specifications.
• Inspected welding of piping during fabrication and erection, pipe supports, and traceability as per project specifications and procedures.
• Prepared and reviewed piping test packages and equipment dossiers.
• Conducted stage inspections of LPG Bullets, Skid Mounted Vessels, Separators, and columns manufactured at Lahore Manufacturing Workshop (LMW), including raw material identification, review of Quality Inspection Plan (QIP), Welding Procedure Specification (WPS), and Procedure Qualification Record (PQR), witnessing of test coupons, General Arrangement (GA) review, fit-up, shell bending, nozzle and internal attachment inspections, Non-Destructive Examination (NDE) and hydrostatic test witnessing, and dimensional inspection.
• Performed stage inspections of Condensate storage, Diesel, and Fire water tanks fabrication and installation according to API 650 at the project site, involving raw material identification, review of GA drawings, QIP, WPS, witnessing of Welder Qualification Tests (WQT), fit-up and welding inspections, peaking and banding inspections, NDE and nozzle inspections, hydrostatic and vacuum box testing, and painting and blasting inspections.
• Facilitated and participated as an auditor, successfully completing re-certification, surveillance, and internal audits for ISO 9001:2008, ISO 14001:2004, and ISO 18001:2007 standards.

Sr. QAQC Vendor / TPI Inspector ADCO Tie‐In Works at South East Project Package‐B.
The Abu Dhabi Company for Onshore Petroleum Operations (ADCO) have awarded the EPC
works

Roles and responsibilities:
 Prepare PQP and approved from client as per project scope of work.
 Review and Extract QA/QC requirements from ITB documents.
 Develop project specific procedures and method statements for the work at site.
 Responsible for highlighting quality concerns / risks associated with quality
assurance / Quality Control and suggesting mitigation.
 Review applicable technical specifications and develop ITP for activities at site as
well as Vendor manufacturing unit.
 Ensure implementation of approved ITP, procedures and method statements
developed by Vendor and sub‐contractor and provide technical assistance for
development of those documents.
 Review of sub‐contractor quality documents and ensuring incorporation of the
same in Final Inspection Data Manuals (IDMs).
 Carry out Internal Audit of all disciplines as scheduled in the Project Quality Plan &
responsible for maintain logs & closure of Non‐conformance, NCR.
 Responsible for maintaining of entire quality documents including certificates,
calibration, test results, inspection requests, non‐compliance reports, welding
procedures / records and site observations, permanent materials delivered and
other QA/QC documents.
 Review of Procurement Specification and engineering developed Material
Requisition & ensure quality requirements.
 Review of Vendor documents e.g. PIM package, ITP, Procedures, FAT and MRB
(Material Record Book) before ADCO submission.
QA/QC Inspector PPL ADHI LPG NGL Recovery Plant‐III & Gambat Plant‐II
Roles and Responsibilities:
 Review quality documents of construction team and ensure implementation.
 Responsible for performing all aspects of piping and mechanical inspection
activities with supervision.

 Review WPS/PQR, witnessed WQT & interpretation of radiographs as per ASME
sec‐VIII.
 Ensure that all inspections are carried out per QIP and specifications for
different activities and Disciplines.
 Monitor the welding material (Electrode, Filler Wire) backing & storage of Low
Hydrogen Electrode and issuance of electrodes.

QA/QC Inspector MOL OIL & GAS CO. BV. LPG GPF Plant

 Preparation and Review of piping test packages & Equipment Dossiers.
 Stage Inspection of LPG Bullets, Skid Mounted Vessels, Separator & columns
manufactured at Lahore Manufacturing Workshop (LMW) e.g. raw material
identification, Review QIP/WPS/PQR, test coupon witnessed, GA review, Fit‐up,
shell bending, nozzle & internal attachments, NDE & hydro test witnessed,
dimensional inspection.
 Stage Inspection of Condensate storage, Diesel & Fire water tanks Fabrication
& Installation as per API650 at project site, e.g. raw material identification,

 Planning Nondestructive testing processes inspection and co‐ordination.
 Verification that dimensions, welding consumables storage, fit‐up and weld
preparations are in accordance with WPS and drawings and record all
parameters. In‐process welding surveillance to verify compliance with specified
procedure including any preheat, inter‐pass temperature control and post heat
requirements.

Client : Descon Oxychem, BHP Billiton Period : December 2006 to June 2007 & August 2008 to April 2009 Designation : NDT & QC Inspector Project : ZamZama Phase II & Descon Oxychem
Key Responsibilities:
• Conducted Non-Destructive Examination (NDE) methods including Radiographic Testing (RT), Penetrant Testing (PT), and Magnetic Particle Testing (MT), and interpreted radiographs in accordance with ASME Section IX, ASME B31.3, and ASME Section VIII standards.
• Performed line walking of test packages for hydrostatic testing according to ISO standards and Piping & Instrumentation Diagrams (P&ID) and raised Punch Lists. Mandatory rectification was ensured both before and after hydrostatic testing.

Perform NDE methods RT, PT, MT and Ferrite Test & made reports.
• Checked visual inspection, Fit-up, WQT tests inspection & made reports.