QA/QC manager
Edita food industries
Total years of experience :18 years, 4 Months
1- Communicate with other parties such as production, maintenance, logistics and administration to get solutions for quality CAPAs which reported during the daily quality audit on all factory sites.
2- Investigate customer’s complaints and getting solutions to avoid the recurrence.
3- Follow up implementation of the quality performance agreement plan.
4- Follow up application and verification of;
- IPC system and (ABC - RYGYR) as a total quality management applications.
- More advanced cleaning methods for production lines in order to save time and human efforts
Which reflect on cost saving.
5- Follow up Implementation of HACCP precautions and its effectiveness.
6- Managing the annual internal audit on all factory departments.
7- Follow up the Pest control activities.
8- Follow up all construction activities to be aligned with the international quality standards
9- Follow up implementation of the good storage practice inside the warehouse.
10- Follow up implementation of the good manufacturing & Good Hygiene practices inside the production and warehouse areas.
11- Coordinate with other parties such as purchasing, marketing and research & development departments to achieving the company standards on raw and packaging materials.
12- Follow up all laboratory responsibilities through Receiving, testing and releasing or even rejection of raw materials and packaging materials as per company standard.
13- Implement ISO 9001 and ISO 22000 requirements.
14- Support the company to buy the CAPEX according to its budget.
15- Follow up running all quality operations on SAP program.
1- Preparation and assessment for AIB certificate.
2- Supervise all quality activities inside the production areas according to HACCP system and GMP regulations (ISO Standards 22001 - 2005).
3- Create all Cleaning Standard Operation Procedures for the Production line.
4- Create all Operation standard procedures for all production processes and equipments.
5- Give training on the newly issued SOP's and assure its application inside the manufacturing areas.
6- Create CCR (Change control request) and follow its application to assure full implementation and high effectiveness as well as complying with GMP, Quality & Food Safety standards.
7- Report any accident / incident and GMP violations, assist in accident investigation, determine root causes and follow up on corrective actions implementations and being a leader in the preventive action applications (CAPA).
8- Check on the critical control points determined in the production and W.H depts.
9- Key promoter for the Key 11 of the lean manufacturing program.
10- Identify and Analyze hazards in workplace and design procedures to prevent, eliminate and control hazards.
11- Checking on all non conforming materials rejected by the production department then initiates investigation and determine the root cause of rejection.
12- Following the pest control applications inside and around the manufacturing areas.
13- Ensure that the working environment is safe and healthy during shift.
14- Integrated Management System (IMS)
working out (Preparation) of IMS policy (ISO 9001, ISO 14001, OHSAS 18001, ISO
22000), setting goals and assuring resources and means for their realization.
15- Follow the calibration process to all balances and (RH & Temp) Data loggers inside the manufacturing areas and Q.C lab.
1- Make annual product review for each product.
2- Calculate quality index monthly for the production dept.
3- Calculate the plant cycle time and the manufacturing period monthly (From the dispensing process in the WH to receiving the finished Products for the finished goods store.
4- Reviewing packing list for B.N, Mfg.D and Exp.D
5- Make suppliers performance review and calculate its efficiency.
6- Make and follow the calibration process to all balances and (RH & Temp) Data loggers in the manufacturing areas and Q.C lab.
7- Prepare the IQ, OQ, PQ for any introduced machine to the production areas.
8- Assuring the safety precautions in the Q.C and production areas.
9- Assist in the internal auditing team on the Production, WH and quality control departments.
1- Make visual inspection and sampling for all received material (Raw and packaging materials)
2- Checking on the dispensed materials before receiving it to the Production.
3- Follow up the production activities and its adherence to GMP.
4- Report any accident / incident and GMP violations, assist in accident investigation,
determine root causes and follow up on corrective actions implementations and being
a leader in the preventive action applications.
5- IPC testing and sampling during production.
6- Reviewing shop orders and batch records.
7- Assist in the validation master plan and the validation matrix of the new products including their (holding time and Cleaning validation processes)
8- Assist in the validation master plan and the validation matrix for the plant water station.
9- Follow up the sampling & analyzing processes for all validation activities (Product validation, holding time validation, cleaning validation, water station validation)