Maintenance Manager
Gulf Piping Company
Total years of experience :14 years, 4 Months
Professional Experience
• Managing group maintenance departments which consist of four companies in an efficient and disciplined way.
• Planned and prepared Objectives and KPIs for maintenance department for every fiscal year.
• Prepared maintenance department budget for the fiscal year.
• Provided strong leadership and technical expertise to maintain existing procedures and continuously improvement.
• Developed and implements procedure and inspection report to maintain the service and inspection of critical equipments.
• Recommended measures to improve conditions and operations of machines and equipment.
• Maintained records and tracked work orders, spare parts and maintenance history of equipment and more through computerized system.
• Designed and documented manuals to simplify work for future maintenance departments.
• Recommended different methods of improvement and expansion in current facility.
• Capable of managing all facilities efficiently - Well-versed with project management activities, time management and team leadership.
• Planned strategy to ensure efficient management of assets - Managed, maintained and supported the reliability of the systems, equipment, properties and assets in the facility.
• Managed contracts, contractors, and procurement functions and provided support for the facility’s budget.
• Researched the possible areas of development in maintenance in accordance with the established objectives.
• Estimated the possible costs of equipment and machinery required for completion of projects.
• Detailed analysis and study of alternatives available as an adjunct to completing maintenance works.
• Developed various techniques to control cost on spare parts procurement.
Heavy Equipments
• Huge experience in electrical and mechanical maintenance of all types of cranes like straddle crane, crawler cranes, mobile cranes, forklifts, trailers etc
• Able to design and install the bus bar systems for the newly installed cranes according to the existing structure.
Plasma Cutting Machines
• Capable of trouble shooting Plasma plate cutting machine (KOIKE).
• Capable of trouble shooting HGG Pipe cutting machine.
• Capable of trouble shooting FICEP Beam Coping machine.
• Manage and perform maintenance of Messer cutting machines.
• Good knowledge about all cutting machines.
Rotating Equipments
• Proven experience in auto blast machines (WHEELABRATOR).
• Trouble shooting experience in rolling machines.
• Experienced in trouble shooting of shearing machines, lathe machines, boring machines, milling machines etc.
Welding Machines & Generators
• Manage and perform maintenance of all types of welding machines like MIG, TIG, Inverter, Subarc and diesel welding machines, generators etc.
Hand Tools
• Good knowledge to inspect and repair all hand tools like grinders, hydraulic pumps and jacks.
Skills Developed
• To manage and perform all plant maintenance, Cutting Machines, Drilling Machines, Welding Machines, Lathes, Blasting Machine, Bending Machines, and Cranes etc.
• Planning and preparation of preventive and scheduled Maintenance for machineries.
• Maintain records for all machines and updating the maintenance schedules.
• Daily equipment observation, conditioning and maintain appropriate records.
• Material management using SAP system.
• Planning and procuring critical spares.
• Maintaining a safe and healthy work environment with minimum down time.
• Supervise work execution and carrying out electrical routine jobs, trouble shooting faults.
• Ensure sufficient and suitable resources and equipment are available to complete all electrical repair work within the agreed program.
• Give feedback of work progress to all involved parties including equipment personnel, operation and head of maintenance.
• Contribute to the reliability and integrity of the equipment and structures by the application of reliability centered techniques and work execution within an ISO certified assurance system.
• Use maintenance management systems to co-ordinate, distribute and execute work and ensure history data is entered and maintained.
• Participate in Unsafe Act Audits& DNV audits and ensure work is carried out in accordance with complex HSE policies and procedures.
• Responsible for coaching and transfer of knowledge to subordinates.
• Supervise shutdowns at platform and workshop levels.
• Involved in Root Cause Analysis and Reliability Cantered Maintenance meetings.
• Issue daily performance activities report and issue 3-weeks look ahead plan that is cascaded to area engineers and operations.
• Operate workshop machines including Plate Cutting Machines, Pipe Cutting Machines, Beam Cutting Machines, Cranes, Bench Press Machines etc.
• Initiate and develop specific mechanical repair procedures and work instructions.
• Conducted professional training for the technicians to improve the quality of maintenance works.