Hisham Tawfik, R& D Manager

Hisham Tawfik

R& D Manager

City Glass ware Group

Location
Egypt - Cairo
Education
Diploma, Classical Control
Experience
23 years, 1 Months

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Work Experience

Total years of experience :23 years, 1 Months

R& D Manager at City Glass ware Group
  • Egypt - Cairo
  • My current job since January 2014

 Machinery Reverse engineering and manufacturing like Glass Polishers, Press revamping
 Cost reduction project in Energy consumptions from 100% to 30% of the rated consumption
 Build R&D manufacturing workshop from A to Z Numatic Supply, Power Distribution, machinery selection.
 Leading R and D team Engineers and operators to achieve the section goals cost reduction from 2, 400, 000 to 850, 000 LE in 8 Months

Senior Electrical Manager at Pioneers Egypt
  • Egypt - Cairo
  • June 2010 to December 2013

1. Medium Voltage Power Transformers stations turnkey project in DRI in SSC
2. Control system Immigration from S5 PLC stations to S7 PLC under license of Daneili Italy in SSC
3. WTP (Water Treatment Plant) Control System Design, Manufacturing Planning and Supply in DRI in SSC
4. Over Head Cranes 50 Ton complete maintenance service proceeding in Melting Shop project SSC
5. PF improvement stations 400 Kvar System design, Supply and install in Lafarge Cement Plant
6. LOTO project supply in the Lafarge Cement Plant
7. Electrification System turnkey project in Overhead crane project in 99 Military Factory
8. Power distribution Low Voltage system Turnkey Project in Acrowmisr
9. Control system design, system programming for Double twist M\C in Leoni Wiring System
10. Control system design, system programming for tube cut M/C in Leoni Wiring System
11. Overhaul Tunneling machine for MC International

Senior Team leader at Kandil Industries
  • Egypt - Cairo
  • April 2001 to June 2010

1. Turn Key (Control System installation, Machine control adaptation) for the following Flat Sheet Metal production projects as an electrical Contractor based Job
For Cut to Length Flying Shear PL, Start Stop Shear PL, Skin Pass Mill PL, Grinding M\C, Pickling PL, Patch Annealing PL, Slitting line 1250mm PL, Slitting 400mm PL, 4 Roll reversing Rolling Mill 1250mm PL, 4 Roll reversing Rolling Mill 400mm PL as Electrical Project Manager.
2. Design and troubleshoot Factory Automation using PLC SIEMENS 400, 300, 200 Family, LOGO, FATEC, Toshiba T3H and GE 90-30 which save engineering outsourcing cost by 80% and increase the engineering background in the team members as A&I Engineer.
3. Monitor and control expenses related to project work and ensure organizational forecasts and
budgets are met for these expenses company saves 80 MEGP as Electrical Project Manager.
4. Design Control system for Flat Sheet processing Lines (MCC, PLC, and SCADA) in R&D Dept as Senior Electrical design Engineer
5. Planning Preventive Maintenance, Schedule necessary action plans for the chronic problems as a Maintenance Team Leader
6. Prepare Maintenance Budget, Monitor the Spare Parts stock, follow up the purchasing orders and reorder consumables as its safe limit which improves cost control in the operation management by 12% as Maintenance Team Leader.
7. Implement CIP Continues improvement projects which increase the final Production by 23% as Maintenance Team Leader.
8. Report breakdown time for the production lines and Analyze to improve the maintenance Plan efficiency as Maintenance Team Leader.
9. Handle procurement activities related to contracts and sub contracts in accordance with
Company Procedures and Procurement department activities as Project Team Leader.
10. Undertake team briefings and inception activities to ensure all concerned parties understand all
aspects of work as Maintenance Team Leader.
11. Ensure safety standards and procedures are implemented and followed in accordance with
Company guidelines as Maintenance Team Leader.
12. Take reasonable care of own health and safety and that of others in the workplace as Maintenance Team Leader.
13. Control system installation for Field Networks among PLC, Scada and AC&DC drives using ProfiBus and CTNET as A&I Engineer
14. Implement Calibration system for Kandil Industries Group as QA Engineer in MD.

Education

Diploma, Classical Control
  • at DON BOSCO Italian Institute
  • December 2001

Classical control design and trouble shoot

Diploma, PLC Control
  • at Don Bosco Italian Institute In Egypt
  • February 2001

Certificated PLC programmer from Don Bosco Italian Institute in Egypt.

Bachelor's degree, Electrical M\C and power Department
  • at Helwan University
  • May 2000

Bachelor in Electrical Engineering

Specialties & Skills

Maintenance Planning
Machine Control
Control System Design
Systems Programming
Maintenance Services
AUTOCAD
BUYING/PROCUREMENT
CALIBRATION
COST CONTROL
DESIGN CONTROL

Languages

English
Intermediate

Training and Certifications

Machinery Condition Monitoring (Training)
Training Institute:
Vibration Institute
Date Attended:
May 2005