Head - Production Management System
Emirates Aluminium
مجموع سنوات الخبرة :30 years, 10 أشهر
• Site Leadership to ensure high quality and timely commissioning of an IT Application Package for an Aluminium Casthouse of 1.3 Million tons capacity which includes products like Ingot, Billet, Slab etc.
• Plan long term strategic business initiatives and execute short term goals and objectives
• Product life-cycle management. Evaluating business processes and design / develop / execute business application systems for improvement & better control.
• Identify opportunities for process automation & coordinate between end user departments and group IT to implement process automation through development in MES & SAP Application Systems along with their interfacing. The release management includes development, build, testing, deployment and training activities.
• Setting up Standard policies, practices, parameters etc. Implement a Quality management System and work towards attaining ISO certification.
• Implement Lean Manufacturing and Lead, coach & motivate teams to achieve desired results (performance improvement)
• Operational involvement in site leadership and accountable for high quality, timely commissioning of the green-field casting facility
• Supervise day-to-day material flow and operation to ensure productivity
• Operation readiness planning and report to the management on progress.
• Standardize operational process and parameters in line with continuous improvement of product quality.
• Trained & developed a new and inexperienced work-force to understand, handle and operate molten metal installation safely and efficiently
• Managed the implementation of a MES Application which guides / monitors / controls the process users at every phase of operation and interface communications with SAP.
• Supporting the Chairman & CEO in the development and implementation of Strategic Initiatives.
• Managing a portfolio of projects and working through a project management steering committee
• Site Leadership to ensure timely completion of the projects along with high quality finish.
• Installation and Commissioning of an Aluminium Recycling Project of 60, 000 Tons per annum which included Furnaces, Casting Units, Chemical Processing of Dross etc.
• Revamping project of a Brass Production unit of 30, 000 Tons per annum which included induction furnaces, casting units, extrusion presses and finishing lines etc.
• Capital Management, Maintain Cap-ex and Op-ex
• Material management for smooth material flow and uninterrupted operation of the manufacturing units
• Work with Sales Team for Business Development
• Implementation of Quality Management System along with Environment and Safety (ISO 9001 / 14001 / 18001)
• New Improvement Jobs involving Cost Control / Waste Elimination
• Admin & Human Resources (Recruitment, Training & Development of Manpower). Manage a team of 100+ employees.
• Supervision of all operation and process in order to achieve target product quality and quantity
• Setting up a Production and Quality Management system for the manufacturing unit and its downstream facilities
• Material Management to ensure smooth material flow and uninterrupted operation in the manufacturing unit
• Correct functioning of all the equipment and machineries including meeting the timely Preventive Maintenance schedule
• Manage and Train a team of 50+ employees
• Projects & New Improvement Jobs
• Cost Control / Waste Elimination
• Direct involvement in implementing 5S, Quality, Environment and Health Management systems
• Installation & commissioning of Aluminium Cast House modernization project (USD 50 Million) which includes machineries like Melting & Holding Furnaces, Casting Units, Degassers (for Chemical Treatments), Filters, Water Treatments Systems along with Cooling Towers etc.
• Cost assessment, preparation of budget, design of plant & machinery layout, equipment selection and ordering.
• Coordination with vendors to ensure correct design & engineering and also timely completion of the project.
• Supervising and Handling the full functional responsibility of production shop-floor which included day-to-day planning & scheduling for smooth material flow and other resources for smooth running of the manufacturing unit, meeting production target and efficiency, controlling & improving process and parameters
• Supervision of associated systems like Water Filtration & Treatment, Chemical Treatment & Filtration of Metal to upgrade the quality
• Set and standardize the operating procedures & control parameters
• Keeping track of daily transactions of raw material purchase & sales protecting the gross margin, Inventory control which includes both raw material as well as finished goods (warehouse) etc.
• Recruitment, Training & Development of Manpower (team of 100+ employees)
• Dealing with various Govt. Authorities for license & permits.
• Successful implementation of 5S
• Direct involvement in implementing Quality, Environment and Health Management systems (ISO 9001, ISO 14001 and OHSAS 18001)
B.Tech (Hons.) in Metallurgical Engineering