sujeesh kumar s

• Execution of overall on plot piping fabrication and erection works include identification of materials.
• Preparation of method statement, Material take off as per project requirements.
• Coordination with the client as per project requirements.
• Coordination with other departments as per project requirements.
• Fabrication of well head hookup spools and installation in accordance with codes and standards.
• Verifying isolation plans required for tie-in works.
• Making the field change notification as per the site conditions
• Performing hydro test works for pipeline works.
• Responsible for counter checking by isometric for the spools erected in correct manner.
• Responsible for manpower availability and progress of work to insure the completion of work as per target schedule.
• Coordinate for the shutdown activities of various works include shut down plan preparation, man power, machinery, shut down materials and equipment estimation, coordination for the Permit to Work procedure with client, coordination for the site preparation etc.

• Ensure that all punch list items are resolved and client handover is done.

• Planning of materials for project requirements.
• Execution of overall on plot piping fabrication and erection works include identification of materials.
• Marking the tie-in locations as per P&I drawings.
• Making the field change notification as per the site conditions.
• Responsibility of monitoring the fabrication shop to insure the quality of piping fabrications, welding and hydrostatic testing in accordance with the codes and standards.
• Preparing look ahead plan and making arrangements to achieve it.
• Maintain coordination with field engineers of various work discipline.
• Managing construction activities carried out by sub contractors, ensuring scope of work is achieved in accordance with contract requirement and time frame, and compliance with specifications and standard established.
• Monitoring the daily work activities of sub contractors and updating sub contractor progress reports.
• Review the piping activities and completion in accordance with schedule requirements.
• Monitor progress for adherence to the project schedule and report to the Project Manager.
• Preparation of construction method statements and procedures like procedures for fabrication of piping, installation and testing of piping and structure’s, installation of equipments etc.
• To check the Bill of Material (Material Take Off) as per drawing for ensuring requirements are realistically quantified as per scope and budget and follow up the delivery of the project/construction materials.
• To liaise with procurement and material management team to ensure the project piping material delivery are in time as per planned schedule to site.
• Liaising with engineering (design team) to ensure deliverable like project materials and equipments meet construction requirements.
• Identify material specification, inspection requirements and organizes for stage inspection as required.
• To study the vendor manuals for monitoring the materials delivery and ensuring all inspection of material/equipment as per vendor specification.
• Preparation of different types of work permits for the mechanical activities, attend the Permit To Work training classes, identify and control the hazards, site visit with client, preparation for site audit etc.
• To assist pre commissioning and commissioning activities of piping systems completed include flange joint leak test, air flushing, water flushing, nitrogen purging etc.
• To coordinate for the shutdown activities of tie in piping works include shut down plan preparation, man power, machinery, shut down materials and equipment estimation, coordination for the Permit To Work procedure with client, coordination for the site preparation etc.
• Commissioning of the project as per approved commissioning procedure.
• Preparation of Commissioning Reports with all required readings, graphs & other relevant data’s.
• Conducting Performance Acceptance Test after commissioning of system.
• Preparation of Final Acceptance Test and proper handover of system to client on schedule.

• Planning and scheduling of works in site.
• To review and generate Bill of Quantity against system drawings to ensure alignment and to identify material types & quantities and prepare equipment lists and rough drawings for cost estimation.
• To prepare specification documents to submit to vendors for quotations of cost/price of materials and equipments and evaluate same against tender specification to include in final tender documentation.
• Estimation of project cost in terms of manpower, resourses and materials.
• Budgeting and cost controlling.
• Extraction of BOM from client drawings.
• Prepare of material Take-off for both piping and structural materials.
• Execution of overall on plot piping fabrication and erection works include identification of materials, coordination for the qualification of welders, inspection of site as per isometric, GAD and P&ID.
• Fabrication of pipe spool, organize inspection of welding, coordination for the NDT, installation of piping, preparation of as built drawing and test pack.
• Monitor the unit priority data base to ensure the jobs being worked are in accordance with project schedules, safety concerns and high risk task force expectations
• To ensure effective use of materials and equipment’s at site.
• Check Availability of materials and request for fabrication. .
• Monitor progress for adherence to the project schedule and report to the Project Manager.
• Evaluate and assure material requisitions, workplans and schedules are being fully utilized.
• Analysis of the project and field design changes if required.
• Coordination of design activities and corrections of drawings wherever required.
• Monitor all mechanical activities and maintain proper documentation as per project specifications.
• Evaluation of day by day activities and execution of modification if needed.
• Review/ Inspection for all system to make sure installation was done as per Isometric and P & ID drawings approved by the client.
• Preparation of mechanical punch list, hydro testing, Flange Management and box up activities as per applicable codes, procedure and standards
• To assist pre commissioning and commissioning activities of piping systems completed include flange joint leak test, air flushing, water flushing, nitrogen purging etc.
• To coordinate for the shutdown activities of tie in piping works include shut down plan preparation, man power, machinery, shut down materials and equipment estimation, coordination for the Permit To Work procedure with client, coordination for the site preparation etc.

• Responsible for the execution and monitoring of piping fabrication and installation at different units in Kochi refinery Limited including welder qualification, identification of material, preparation of weld production reports, coordination with NDT, hydro testing and pre commissioning activities.
• Fabrication and erections of piping and pipe supports.
• Allocation of material, man power and equipment for daily work activities
• Monitor all piping installation and modification activities
• Review the piping activities and completion in accordance with schedule requirements
• Preparation of daily and weekly reports and submits to the construction manager.
• Coordination with client, main contractors and sub contractors.
• Ensure erection activities are done according to drawings and requirements.
• Inspected the materials and escalated all issues to the consultants.
• Evaluated the job performed and provided the necessary follow up for payments.

• Performed annual shutdown repair works on equipments and structures of petrochemical plant as instructed by the department.
• Scheduling and execution the maintenance works.
• Prepare shut down work plan, prepare material list, arranging necessary machineries and equipments, site preparation execute shut down jobs etc at different units in plant.
• Preparation and submittal of as built drawing for any changes made at site.
• Prepare different work procedures and coordination for the inspection of work with client.
• Fabrication and erection of piping spools and structures in plant.
• Assisting maintenance head in preparation of maintenance schedule.
• Monitoring and checking the works in the plant.
• Allocation of various maintenance works to the workers.
• Monitoring of mechanical activities like alignment of rotating and static equipments.
• Mechanical maintenance and installation of rotary and static equipments.
• Supervision and inspection of the maintenance works in the plant.
• Monitored all equipments present in the area and ensured that it was maintained properly.
• Identified equipments that required adjustments and repairs.
• Performed corrective and preventive maintenance on equipments and structures.
• Assisted the chief engineers in inspecting of equipments and structures.
• Knowledge of operation and assembling pumps, valves, gearboxes and other rotary equipments.
• Inspection of fabrication works of bulk storage tanks, columns, heat exchangers etc.
• Supervision and inspection of the structural works of naphtha splitter for CPCL, Chennai.