Mechanical QA/QC Engineer
HYFAB Ltd
Total years of experience :14 years, 0 Months
Overseeing and conducting the QA/QC activities which included
Studying the engineering drawings and developing new drawings
(ITP‟s) Inspection and test plan, Quality management procedure review
Monitoring and inspecting the prefabrication works by the contractors including the inspection of incoming materials, material handling, heat number transfer, Fit-up, welding activities, PWHT of welded joints, hardness test, PMI, reinforced pad test.
Monitoring and inspecting the prefabrication works by the contractors including the inspection of incoming materials, material handling, heat number transfer, Fit-up, welding activities, Post weld heat treatment (PWHT) of welding joints, hardness test, PMI (Positive material identification), reinforced pad test, Orientation and Flush grinding of orifice flanges.
The responsibilities on the job were not bound to design, but also involved various tasks which included product development and QA/QC.
Interpretation of the client‟s requirements.
Liaise with third party contractors to ensure all equipment is fit for purpose and on time.
Drafting/ Designing new products and updating old drawings and modelling them as per the manufacturing requirements using solid works.
Performing stress analysis.
Liaise with both customer and operators in the workshop to achieve high quality and customer goals.
Maintaining quality of the work on the shop floor and throughout the manufacturing and fabrication process
Research Project's included Sustainability Analysis, Performance Measurement, Supply chain Management and developing a Performance Measuring Tool specific to Green Supply Chain in the Automotive Industry.
- Assisted in design and analysis of components.
- Overseeing QA/QC activities including visual inspection of welded joints.
- Assisted in the project of Designing and Analysis of Gear Trains; modelled gears in solid works, conducted stress analysis, Conducted load calculations on internal and external gears.
- Conducted modelling of different components.
- Helped in developing detailed drawings of various components.
• Fostered support in the form of designing components of an All-Terrain Vehicle - BAJA using
SolidWorks, testing and fabricating it by conforming to the regulations for SAE BAJA 2010, national- level competition, for Team MJCET 2010.
Principal modules: Total Quality Management (TQM), Project Management (PM), Management Information System (MIS), Production and Materials Management (PMM), Resource Management (R.M)
2011- University of Bradford, UK ( M.S- Manufacturing Management Engineering) (Merit) Principal modules: Manufacturing Planning and Control (78%), Managing Knowledge in Organizations (78%), Risk Management (71%), Six Sigma for Business Excellence (69%), Advance Manufacturing Technology (70%), Aerospace Manufacturing Management (73%) Project: "Development of performance measurement tool for automotive green supply chain" Developed an excellent knowledge of key concepts in supply chain, risk management, knowledge management, manufacturing planning and the manufacturing operations and techniques
2010 - Osmania University-MJCET, India ( B.E- Mechanical Engineering) Principal modules: CAD/CAM, CAD Lab (Solid works, Solid edge, Catia), FEA (finite element analysis), Design of Machine elements, Engineering Drawing, Machine Drawing, Production Drawing, Product Design and Process Planning, Manufacturing Processes, Mechanics of Materials, Automotive Engineering. Final year Project: "Modelling and Analysis of Epicyclic Gear Trains" using Solid works and Ansys. Role: I was involved in designing and detailing of the individual parts of epicyclic gear train in Solid Works software, also calculating loads on gears, giving presentation to tutors to describe the project and regular meetings with the team members to apply different techniques to solve the issues regarding the development of the model. Result: Successful Development and analysis of the epicyclic gear trains. Achieved "A‟ grade in the project Developed an excellent knowledge on designing and analysing different components using solid works