senior executive engineer
signode
Total years of experience :14 years, 7 Months
Responsibilities:
Design, configuration, integration and implementation of process control solutions for various industries.
Develop P&IDs and loop descriptions for various packaging machines, processes, and/or equipment.
Develop User Requirement Specification, software and hardware design specifications.
Design, write, implement, test and document PLC and HMI software.
Develop control system validation/testing protocols.
Specify and purchase process instrumentation, PLCs, drives, and other electrical components and equipment.
Develop electrical panel schematics and scope of supply documents.
Assist with estimates of man-hours required to complete projects.
Manage and monitor progress of automation projects as assigned.
Install, test, and start-up control systems on-site.
Train operators and engineers on control systems.
Projects:
1. Ckd and engine carton packing lines. Industry- Automobile.
Client: TVS MOTORS (HOSUR).
Project details: Fully automatic packaging line consisting of robotic palletisation, box strapping, automatic stacking on pallet & pallet strapping transported over different type of conveyers. Responsibilities included designing control panels, switch gear, sensors, limit switches & plc selection, automation programming as per project and customer requirement to complete project within budget and target time.
ROLE: Designing control panel, calculating switch gears, plc, vfd, sensor & HMI selection. Programming plc and HMI of all machines with respect to project and customer requirement. Installing and commissioning project on site, handling complete installation team.
2. Paper REAM and BUNDLE SHRINK line, Industry: paper.
Clients: mehali papers Gujarat.
Tamilnadu paper limited.- tamil nadu
Emami papers limited- orissa
ITC papers . badrachalam
Silverton papers Uttar Pradesh.
Mehali papers Gujarat.
Project details: Installation, commissioning of shrink bundle line with automatic feeding, main sealing, heat shrinking and palletizing.
Designing electrical requirements, programming automation involving Siemen’s plc., sinamics VFD’s, sensor and switches control.
Role: Designing control panel, calculating switch gears, plc, VFD, sensor & HMI selection. Programming plc and HMI of all machines with respect to project and customer requirement. Installing and commissioning project on site, handling complete installation team.
3. Electric lowerator for Paper reel transfer.
Client: Mehali Papers
Project details: Electrical lowerator in Paper industry to transfer and lower at height of 6 meter.
Role: Designing electrical requirements, selecting electrical, instrumentation and automation devices. Calculating switch gears, plc, 35 KW VFD, sensor HMI selection. Programming plc and HMI of all machines with respect to project and customer requirement. Installing and commissioning project on site, handling complete installation team.
4. Bale transfer Line.
Client : ITC papers.
Project details : conveyer and storage system for PULP bale transferring line.
Role: Designing control panel, calculating switch gears, plc, VFD, sensor & HMI selection. Programming plc and HMI of all machines with respect to project and customer requirement. Installing and commissioning project on site, handling complete installation team
5. AUTOMATIC TRANSFER AND PACKAGING LINE FOR FOOD COMPANY.
Client : BIKANER WALA greater Noida. ( march 2018 -to may 2018)
Project details : automatic product identification, packaging and transfer to ware house.
Role :
Writing programming for complete line in auto to transfer product from 3 floors to stacking in warehouse. Including conveyer handshaking, parking logics, lift transfer and stacking logic.
Prepare the work instructions for the maintenance activities and preventive maintenance schedule.
Allocate resources to handle maintenance on a daily basis. Track the planned maintenance implementation and update records.
Evaluate the effectiveness of maintenance. Update the work instructions and schedules based on the evaluation and improvements.
Identify maintainable components for predictive maintenance.
Prepare schedule, organize resources, analyze the data pattern on the failure mode and plan for resource and maintenance requirements.
Ensure repair of machines during breakdowns.
Analyze the root cause analysis of the failures and implement improvement plan.
Report failures and actions for loss of availability of machines. Work towards bringing down the down time due to breakdowns / non availability of machines.
Prepare the plant tree determine the maintainable components of a particular machine in a particular location in the plant
Identify suitable vendors and plan for procurements of parts on time Work towards redesign for improving the lifetime of parts / components.
Monitors all changes and their impact on man-hours, costs and schedule.
Identify vendors / service providers for AMC for various for manufacturing equipment’s. Prepare comparative charts based on past performance and submit to manager maintenance for approval.
Decide appropriate automation solution for manual process.
Design electrical, automation circuits.
PLC programming and troubleshooting to improve machine availability.
Spare Parts Management
Maintenance and troubleshooting of Field Instruments installed within the plant.
Troubleshooting of process control loops for any malfunction.
Maintenance, Configuration & Troubleshooting of PLC, AC drives and other control systems.
Coordinating with the vendors for major problems, spare parts and other accessories.
Routine checking of all electrical equipment’s / devices for any malfunction.
Spare Parts inventory control and scheduling spare part inventory.
supervising in erection of water treatment plants.
commissioning water treatment, effluent treatment plants.
AN ELECTRONICS AND INSTRUMENTATION ENGINEER WITH EXCELLENT KNOWLEDGE AND EXPERIENCE IN INDUSTRAIL MACHINE AUTOMATION.
