Manufacturing Engineering Manager
LEONI Wiring Systems
Total years of experience :21 years, 6 Months
LEONI is a global provider of products, solutions and services for energy and data management in the automotive industry. The group of companies has around 95, 000 employees in 27 countries and generated consolidated sales of EUR 5.1 billion in 2022. Responsibilities:
• Assure availability of (Material flow, operating machines, testing equipment, and personal) for production process
• Selection and acquisition of machines, operating resources, and supplies
• Determine team required competency, selection, team development, and performance evaluation
• Provide technical support for all production areas
• Handling internal & external feedback, complaints, concerns, and/or performance deviation and take required corrective actions
• Managing all planned/unplanned maintenance activities including all needed analysis and improvements for (Wire Cutting, Twisting, Molding, Ultrasonic, insertion, Applicators and Testing Machines)
• Maintain the spare parts according to specific value
• Coordinates the planning and management of investment budget for production equipment Achievements:
• Transfer "Volvo" project from Ukraine to Egypt and change the production concept to reduce the production time by 17% by using assembly and test concept on the same station.
• Applying Computerized Maintenance Management (SAP) instead of (APIPRO).
Responsibilities:
• Applying the lean concept in the production area (KATA, MAKIGAMY and KOSU)
• Continues Improvement (CI) Management
• Visualization Management
• Total Productivity Management
• 5S
Responsibilities:
• Planning production daily routines.
• Supervising the production workers
• Maintain high standard of the production line.
• Monitoring the production operations.
• Assigning tasks to the production staff
• Make sure the implementation of the Quality standard
Responsibilities:
• New Plant Startup (New Customer “BMW)
• Establishing a new department (Technical Service, Facility Management, Process, Maintenance, CNC Workshop, Purchasing and SHE)
• Train the team
• Applying new customer standard
Responsibilities:
• Design the Test Program to Test the Car Harness
• Maintenance Management
• Managing the Technicians and Supervisors to Achieve the Production Need
• Monitor and Analyze Equipment' Electrical Breakdowns data with the Objective of Developing and Implementing planned maintenance Procedures
Responsibilities:
• Maintenance of All Factories Machines
• Managing the technicians to achieve the Maintenance Plan
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