General Manager (Factory)
Allid Industries Hub Pvt Ltd
Total years of experience :27 years, 6 Months
• Successfully completed an OEE project & achieved initial target of 67% from original level at 42%.
• Successfully installed & commissioned PVC compounding plant & started production with satisfactory product parameters for wire & cable compound needs and cable manufacturing division from supply constraints.
• Successfully converted manufacturing unit from capacity constrained unit to demand constrained unit.
• Successfully achieved line balancing & waste control project (i.e. Copper at ≤ 1% & PVC at ≤4%)
• Developed & implemented SOPs from streamlined production of each product.
• Implemented KAIZEN method in the manufacturing facility.
• Continuously increased manufacturing outputs and increased production 200% over the period of 4 years.
• Implemented better work ergonomics to achieve minimum downtime between jobs on workstations.
• Successfully completed HDPE Pipe production (from product development to actual in-house production).
• Successfully completed Aluminum ingots production (from product development to actual in-house production).
Steering initiatives towards accomplishment of organizational goals and vision with the key responsibilities pertaining to the overall execution of the factory. Significant highlights:
• Successfully completed an OEE project & achieved initial target of 67% from original level at 42%.
• Successfully installed & commissioned PVC compounding plant & started production with satisfactory product parameters for wire & cable compound needs and cable manufacturing division from supply constraints.
• Successfully converted manufacturing unit from capacity constrained unit to demand constrained unit.
• Successfully achieved line balancing & waste control project (i.e. Copper at ≤ 1% & PVC at ≤4%)
• Developed & implemented SOPs from streamlined production of each product.
• Implemented KAIZEN method in the manufacturing facility.
• Continuously increased manufacturing outputs and increased production >200% over the period of 4 years.
• Implemented better work ergonomics to achieve minimum downtime between jobs on workstations.
• Successfully completed HDPE Pipe production (from product development to actual in -house production).
• Successfully completed Aluminum ingots production (from product development to actual in-house production).
• Prepare technical Bids & Proposals.
• Prepare Manufacturing instructions for routine production.
• Monitor/Supervise day today quality control activities.
• Design and develop SOPs and work instruction for quality control staff.
• Update standards/specification library.
• Update production and quality control department with latest standards and revisions.
• Ensure RM, WIP and Finished products in accordance with latest international standards
• Led a team of more than 300 personnel with full responsibility for work assignments, scheduling, planning, budgeting, performance review, training and long-term career planning / development/ promotion.
• Producing higher performance standards and enhancing productivity during a period of shrinking budgets.
• Optimum utilization of men and material.
• Implementation of quality standards.
• Experience in inventory management and control.
• Maintenance of machines and equipment.
• Led a team of more than 170 personnel with full responsibility for work assignments, scheduling, planning, performance review& training.
• Managed & led CCV line Maillefer (Finland) for MV/HV & EHV production up to 220 KV
• Attended training program at Demirer kablo (Turkiye) for EHV cables up to 220 KV.
• Training program at Demirer Kablo (Turkiye) included Production and PD test on 220 KV Cables
• Participated in a line balancing program to increase production from 1200 tons/month to 1800 tons/month.
• Participated in installation of Maillefer CCV line for MV Cables with a capacity to produce 45 KV cables.
• Participated in installation & commissioning of Lead Extrusion line for HV cables up to 1200 mmsq 132 KV .
• Liaisons with quality control department for timely testing & dispatch of ready products while monitoring disposal of all non-conforming products according to laid down procedures.
• Prepare technical Bids & Proposals.
• Prepare Manufacturing instructions for routine production.
• Monitor/Supervise day today quality control activities .
• Design and develop SOPs and work instruction for quality control staff.
• Update standards/specification library.
• Update production and quality control department with latest standards and revisions.
• Ensure RM, WIP and Finished products in accordance with latest international standards.
• Prepare technical Bids & Proposals.
• Prepare Manufacturing instructions for routine production.
• Monitor/Supervise day today quality control activities.
• Design and develop SOPs and work instruction for quality control staff.
• Optimum utilization of men and material.
• Update standards/specification library.
• Update production and quality control department with latest standards and revisions.
• Ensure RM, WIP and Finished products in accordance with latest international standards .
• Carry out shop floor inspection.
• Identify non-conforming products and issue remedial notes.
• Onsite and offsite inspections.
• Update standards/specification library.
• Monitor quality of products during manufacturing and at finished stage.
Masters of Science (Chemistry). from University of Karachi in 1st division.
