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umer afzal, Senior Process Engineer

umer afzal

Senior Process Engineer·Engineers India Ltd

India

Bachelor's degree, Chemical ENgineering

Work experience

Total years of experience: 14 years, 6 months

Senior Process Engineer

January 2017 - Present

Engineers India Ltd

Delhi, India

January 2017 - Present

Project Name :- Configuration Study for 25.0 MMTPA expansion for Mangalore Refinery and Petrochemicals Limited.
Responsibilities :- Job Engineer for carrying out various configuration options for 10 MMTPA expansion standalone refinery cum petrochemical complex for MRPL. Development of LP model using Aspen PIMS for the new refinery units and Petrochemical units. Evaluation of various VR processing Technologies like 75 % conversion Ebullated bed technology LC Fining from CLG, H-OIL from Axens and the like. In addition to this, evaluation of LC- Max from CLG, VCC from KBR etc. Evaluation of DCU as an option with petcoke based CFBC. Evaluation of hydrocracking techlogies for VGOs like Hydrocracking, VGO-HDT with PFCCU, indigenious technology called IndMax etc.Development of the configurations conforming to latest BS VI Fuel specification by integrating DHDT, KHDS for Diesel and Kero treatment.
Study and development of LP models for integrating the refinery with multiple feed, Offgas, Naphtha, LPG and Kero, Steam Cracker for olefins production. Study of various Ethylene and propylene based petrochemical feedstocks like Poly Ethlene, MEG, Ethyl Benzene, Styrène, poly propylene, Acrylic acid, Acrylonitrile, Phenol/Acetone, polycarbonates etc by taking inputs from various licensors like CLG, KBR.
Shortlisting of cases on the basis of GRM and Simple Payback and Financial analysis of the shortlisted cases like Capex, IRR and financial sensitivities.

Company industry:
General Engineering Consultancy
Job role:
Oil and Gas

Senior Process Engineer

December 2011 - Present

Engineers India Limited

Delhi, India

December 2011 - Present

After graduating from my college, I started my Career as a Management Trainee in Engineers India Limited New Delhi. Presently working as Senior process engineer in Process design and Development division of EIL. I have work experience in optimization studies, Refinery Configuration analysis, basic and detailed Engineering along with Simulation Studies.I have also work experience in Technology selection studies.In addition to this, I have also work experience at Site for Precommisioning and Comissioining activities.

Company industry:
Oil & Gas
Job role:
Engineering

Process Engineer

January 2016 - April 2016

Engineers India Limited

India

January 2016 - April 2016

Project Name :- Pre Project activities for Vizag Refinery modernisation project
Responsibilities :- Job Engineer for carrying out livcensor evaluation of Full Conversion Hydrocracker Unit. Comparative
analysis of the various technological bids recieved. Preperation of Technical queries and subsequent discussion with the
Licensors. Preparation of inputs for cost estimation with +- % accuracy. Preparation of Technical Bid analysis(TBA) and
Technical evaluation Report(TER).

Company industry:
Oil & Gas
Job role:
Engineering

July 2015 - December 2015

July 2015 - December 2015

Project Name :- BS VI Quality Fuels Upgradation project of BPCL Kochi Refinery
Responsibilities:- Preparation of LP model and Base Case of the Kochi Refinery using Aspen PIMS software.
Configuration study of BPCL Kochi Refinery for BS VI quality upgradation and capacity expansion cases. Analysis and
finalization of various options developed in the LP model. Shortlisting of various viable options for different cases studied.
Utility and offsites estimation, Preparation of costing inputs for Capital Cost estimation and financial analysis. Preperation of
Final Report

Job role:
Other

February 2015 - July 2015

February 2015 - July 2015

Project Name :-Low Cost Expansion of Bina Refinery, BORL.
Responsibilities :- Pre project activities of Full Conversion Hydrocracker and Integrated DHDT unit of BORL Refinery

Job role:
Other

Site Engineer

October 2014 - February 2015

October 2014 - February 2015

Project Name :- Brahmaputra Cracker and Polymer project.
Responsibilities:-

Job role:
Civil Engineering

March 2014 - October 2014

March 2014 - October 2014

Project Name :- BDEP Preparation by CSIR-IIP for installation of Soaker internals at IOCl-Haldia Refinery Visbreaker Unit.
Responsibilities:- Simulation of Visbreaker Unit using PRO-II with revised Yield Pattern after introduction of Soaker
internals. Adequacy checking of existing equipment. Preparation of datasheets for modified/new equipments.Development
of Process Flow Diagrams and preparation of adequacy report.

Job role:
Other

March 2013 - October 2013

March 2013 - October 2013

Project Name:- WIKA Bitumen Plant Project.Indonesia.
Responsibilities:- Development of Basic Engineering Package with deliverables like P&IDs, PFDs, Equipment
Datasheets, Instrument Datasheets, Line Schedule etc. Participation in HAZOP. Follow up of Basic Engineering Activities

Job role:
Other

June 2012 - March 2013

Mangalore Refineries and Petrochemical Ltd

June 2012 - March 2013

Project Name:- Technical Due Diligence of 6.0 MMTPA Refinery at Cuddalore and Expansion to 12.0 MMTPA for IOCL.
Project Name:- Technical Due Diligence of 6.0 MMTPA Refinery at Cuddalore and Expansion to 12.0 MMTPA for
ONGC.
Responsibilities:- Development of LP Model for existing 6.0 MMTPA refinery using AspenTech PIMS. Studying Capacity
augmentation for 12.0 MMTPA. Adequacy checking of major units. Estimation of Utilities and offsite facilities for 12.0
MMTPA configuration. Preparation of Costing inputs for economic analysis and Due Diligence report

Company industry:
Oil & Gas
Job role:
Other

Education

National Institute of Technology, Hazratbal, Srinagar, Jammu and Kashmir- India

July 2011

July 2011

Bachelor's degree, Chemical ENgineering

India

GPA (percentage): 91%

GPA (percentage): 91%

B-Tech Chemical Engineering
View attachment

Sri Pratap Higher Secondary School

February 2007

February 2007

High school or equivalent, 10+2

India

GPA (percentage): 73%

GPA (percentage): 73%

10+2, Physics, Chemistry, Maths and Biology
View attachment

Skills

MS Office tools
Expert
MS Office tools
Expert
Aspen
Expert
Aspen
Expert
Refinery
Expert
Refinery
Expert
BASIC
Beginner
BASIC
Beginner
CONVERSION
Expert
CONVERSION
Expert
DUE DILIGENCE
Intermediate
DUE DILIGENCE
Intermediate
ECONOMIC ANALYSIS
Intermediate
ECONOMIC ANALYSIS
Intermediate
FINANCIAL ANALYSIS
Expert
FINANCIAL ANALYSIS
Expert
HAZOP
Beginner
HAZOP
Beginner
IDS
Beginner
IDS
Beginner
QUALITY
Beginner
QUALITY
Beginner
SIMULATION
Intermediate
SIMULATION
Intermediate
UTILITIES
Intermediate
UTILITIES
Intermediate
MS Office tools
Expert
MS Office tools
Expert
Aspen
Expert
Aspen
Expert
Refinery
Expert
Refinery
Expert

Languages

English
Expert