Instrumentation supervisor
SATORP
Total years of experience :18 years, 5 Months
• Currently working with Foxboro DCS, Triconex system
• Deeply involved in working with operations for the start up activities
• Reviewing and approving Dossiers
• Attending the weekly commissioning meetings with EPC for work status updation
• ICAPS poupulation crosschecking with reference to SPI, P&ID
• Attending the RFC, RFSU, RFISU walk through
• Coordination with Vendors for commissioning and start up of all third party systems like Metering Skids, EDG, Marine loading arms
• Approving the Instrument loop folders with respect to the project standards
• Involved in solving the Engineering issue
• Witnessing to Operational Test Procedures
• Witnessing to the control narratives
• Cross checking the Instrument Loop Diagrams, Attending the SAT as per given Project standards
• Working with PEG flow metering skids, MMS systems
• Witness to sub contractors and monitoring
• Preparing the Instrument loop folders
• Commissioning of all process field instruments, F&G instruments, ESD valves
• Working as a system operator for ICS Triconex for F&G, ESD systems
• Guiding the subcontractors to solve the problems
• Assisting the system engineers while commissioning and start-up
• Taking care of Operational Test Procedure (OTP), cause and effect procedures
• Monitoring the ICAPS and giving updates to the concerned person
• Commissioning of Hydraulic valves for Gas well heads and Well Head Control Panel
• Assisting the operation authority in plant start up
• Calibration, trouble shooting of process field instruments like pneumatic, electronic and smart instruments including F&G instruments like flammable gas detectors, Toxic gas detectors, Smoke detectors, Heat detectors, UVIR, portable detectors, Deluge systems etc
• Conducting Tool Box Talk and JSA
• Coordination with with Client, Vendor, Construction and Process engineering document
• Preparation of Master data sheet as per Instrument Tag List, I/O List, Loops drawings, Connection diagrams Instrument Set point & Alarm management
• Verify the all Instruments and collecting the Punch list, submitted to particular Team Leader
• Work within department and Project procedure and to recognize engineering standard
• System and Sub system boundary mark - up on the P&ID based on the sequence of commissioning flow with the co-ordination of process and other discipline engineers
• Maintaining the spares as per the client requirement
• Maintenance of all kind of field instruments including Fire and Gas detection system
• Allocation of job to sub ordinates
• Preparing the weekly and monthly reports
• Maintaining the documents as per ISO standards
• Having operation and maintenance of CRUDE GATHERING CENTERS
• Calibration, trouble shooting and maintenance of all process field instruments like pneumatic, electronic and smart instruments including F&G instruments like flammable gas detectors, Toxic gas detectors, Smoke detectors, Heat detectors, UVIR, portable detectors, Deluge systems etc
• Executing the modification & minor projects in existing plants
• Conducting Tool Box Talk and JSA
• Work within department and Project procedure and to recognize engineering standard
• System and Sub system boundary mark - up on the P&ID based on the sequence of commissioning flow with the co-ordination of process and other discipline engineers
• Held the responsibility for pre-commissioning/commissioning activities involving process and fire & gas loops
• Referring the drawings to the minutest extent and preparing the required material
• Monitoring the work and giving the exact work status to superiors and to clients.
• Allocation of jobs to staff and monitoring them continuously for maximum output.
• DCS system checking including Loop Checking, configuration checking, troubleshooting and commissioning
• Manages trains instrumentation technician's teams and
• System checking and start up system checking
• Preparation Review of Commissioning Loop folder as per System & Sub System
• Performing the all type of instruments, Control valves, ESD, ON/OFF valves Fire&Gas, Analyzer instrument, Loop testing, Alarm point checking
• Performed in Loop checking and fault finding as per Loop wiring & Schematic Logic Diagram
• Performed Control Valves and ESD valves operation and stroke check
• Functional test of Motors, Heaters, Recycle Gas Compressors, ESD Valves
• Start up time line up the all instruments and the Level Transmitters are filling the particular fluid in the Tubing, calculate the upper and lower rang value
1) ITR /Control room activities
a) Installation of all kind of field Instruments as per given typical drawings
b) MCT frame installation and MCT block installation after cable laying
c) Laying of internal earthing, power, signal and field cables as per schedule
d) Installation of Cabinets and consoles
e) Testing& Termination of all cables
2) Preparing materials according to drawing
3) Installation of cable tray supports and tray routing as per given and typical drawing
4) Stub up installation as per given and typical drawing
5) Jb’s installation as per given and typical drawing
6) Installation of field instruments as per P&I drawings
7) Involved in preparing for cable cross section
8) Involved in cold and hot SAT, loop continuity
9) Worked with company vendor like ZEECO for flare stack system, FMC for loading arms
• Shouldered the responsibility of maintenance of all field instruments.
• Allocation of jobs to the subordinates for maximum output in minimum time.
• Keeping complete records and updating it as per ISO norms.
• Executing the modification projects in existing plants
• Shouldered the responsibility of calibration of all field instruments.
• Allocation of calibration job to the staff to maintain the schedule.
• Maintenance of all instruments as per standard norms and procedures.
BSc Instrumentation (3 year degree)