QC/QC Engineer
Milaha (Formerly Qatar Navigation)
Total years of experience :37 years, 8 Months
Milaha (Formerly Qatar Navigation), Doha as QA/QC Engineer since December06, 2010
Clients: QP, QG, NOC, Q Shell, Dolphin Energy, QATALUM, QAPCO, QAFCO, QAFAC, QVC, Shipping Lines, etc.
Responsibilities:
• Design, develop, implement, certify and maintain Quality Management System Standard (ISO 9001:2015), Occupational Health & Safety Management System Standard (ISO45001:2018) and Environmental Management System Standard (ISO 14001:2015) Oil & Gas Quality Management system (ISO 29001:2020) for Maritime and Logistics, Subsea services, etc..
• Develop metrics for quality performance management
• Internal audit management which includes annual audit schedules, communication and conducting of internal audits.
• Training on basic awareness of Quality Management Systems/ Occupational Health & Safety Management Systems / Environmental Management Systems.
• Identify and Develop Internal Auditors
Services.
• Audit report preparation which includes strengths to be continued, areas for improvements and non-conformities. Follow-up for closeout of non-conformities and review the effectiveness of the corrective actions taken.
• Conducting of management reviews.
• Facilitate for improvement initiatives.
• Liaison with certification bodies for Quality, Occupational Health & Safety, Environmental Managements Systems certification requirements.
• Develop various contract documents such as Project Quality Plans, Contract HSE Plans, Quality Control plans, etc.
• Compilation of QHSSE packs for tender submissions.
• Subcontractor selection and performance evaluations.
Achievements:
• Three cycles of ISO standards ( ISO 9001, 14001, 45001, 29001, etc.) certifications established, implemented and maintained with continued compliance with these ISO standards.
• QA/QC Manager roles played in the 15Kv underwater cable laying.
• QA/QC Manager role played in PIG Launching services
• QA/QC Manager role played in SBM repair and maintenance.
• QA/QC Manager role played in FSO project
Gulf Petrochemical Services and Trading LLC, Muscat as QA/QC Engineer since April11, 2010
Clients: Petroleum Development Oman (PDO), Oman Gas Supply (OGC), Ministry of Water and Electricity, Oman, etc
Responsibilities:
• Developing annual audit schedules, audit notification preparation, sending and conducting internal audits in EPC project sites.
• Conducting second party audits at subcontractors sites and vendors.
• Audit report preparation which includes strengths to be continued, areas for improvements and non conformities. Follow-up for closeout of non conformities and review the effectiveness of the corrective actions taken.
• Quality Assurance / Control activities related to Oil and Gas EPC activities like developing contract quality plans, quality control plans, method statements, maintaining project quality management system to ISO 9001:2008 and ISO/TS 29001:2007 including HSE requirements.
• Handling of management systems for maintenance activities related to Oil and Gas transportation, Oil & Gas refinery. Management systems related to predictive maintenance, preventive maintenance, shut down maintenance activities in Oil & Gas sector, Petrochemicals, Water including Sewage.
Achievements:
• Upgraded to ISO 9001:2008 quality management systems, scheduled and conducted internal audits
• Developing and implementation of IS/TS 29001 Quality Management System standards.
Bureau Veritas Certification India Private Limited, Hyderabad, Andhra Pradesh, India
Senior Lead Auditor since 14.09.2005 (4 ½ Years)
Clients: Hindustan Petroleum Corporation Limited, Reliance Petroleum, East India Petroleum Private Limited, Oil and Natural Gas Limited, Gas Authority of India Limited, Bharat Heavy Electricals Limited, National Thermal Power Corporation Ltd., Larsen & Toubro Limited, Nagarjuna Fertilizers Limited, Lanco Infra Limited, Reliance Infra Limited, Asian Paints Ltd., ICI Paints Ltd., LG Polymers Pvt. Ltd., Divis Pharma Ltd., Nicholas Piramal Ltd., Alkali Metals Ltd., Bharat Heavy Plate and Vessels Limited (BHPV), Visakhapatnam Port Trust, Gangavaram Port, Nellore Port, Taj Group Hotels, A-1 Logistics, Shipping lines, Hindustan Ship Yard, Etc.
Responsibilities:
• Planning of audits as per the schedule and ISO 17021 guidelines / IS/TS 16949:2009 rules.
• Visit to the client’s site, review of various processes like quality assurance, quality control, fabrication, assembly, purchase, maintenance, erecting & commissioning, HR, documentation and records.
• Conducting of audits against the criteria of ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 & IS/TS 16949 as applicable.
• Audit report generation, distribution and recommending certifications to ICC as applicable.
• Training on these management system standards.
• GHG emissions Verification and Validation under United Nations Framework Conventions on Climate Change (UNFCCC)
Achievements:
• 600 + man day of third party audit experience in Quality Management Systems (QMS)
• 300 + man days of third party audit experience in Environmental Management Systems (EMS).
• 200 + man days of third party audits in Occupational Health & Safety Management Systems (OHSAS)
• Retaining 100% of clients.
• No rejection of certifications recommended.
• Good experience gained in the processes of quality assurance, quality control, inspection and testing methods, errection & commissioning, witnessing of PG tests, calibration in EPC for oil & gas, power plants, fertilizers, chemicals, etc.
• Capable of design, develop, implement, maintain and improve QHSE Management systems for any type of industry / sector.
SRMT Limited, Kakinada, Andhra Pradesh, India
Engineer from September 1993 to July 2005 (12 Years)
Clients: Various Oil & Gas Refineries, Filling stations, National Thermal Power Corporation (NTPC), Reliance Petroleum, Spectrum Power Corporation, Nagarjuna Fertilizers and Chemicals Ltd., Coromondal Fertilizers Ltd. (Formerly Godavari Fertilizers Ltd.)
Responsibilities:
• Annual audit plans generation, training to internal auditors, conducting internal audits, audit reporting which contains strengths, areas for improvement, non conformity. Follow up audit for closeout of non conformities, review of effectiveness of corrective actions taken.
• Subcontractor and vendor audits and QHSE improvement initiatives recommendations
• Development of quality/environment/health safety manuals, quality plans/aspect identification and impact assessment/hazard identification and risk assessment and various documents for the quality management systems (ISO 9001), EMS (ISO 14001), OHSAS (OHSAS 18001).
• Implementation and maintenance of management systems (ISO 9001, 14001, OHSAS 18001, QS 9000, IS/TS 16949, etc) as a Management Representative and quality assurance / control function.
• Identifying and compliance arrangement of statutory and legal requirements at Local / National / International level as applicable.
• Developing Inspection and Test Plants (ITP), Control Plans (CP), Quality Plans (QP) for steel structures, fuel storage tanks, chemical storage tanks, gas bullets.
• Developing purchase specifications for various materials (steels, plastics, etc.), engineering items (pumps, valves, bearings, etc) and consumables (welding consumables, coolants, paints, etc).
• Handling and calibration of measuring instruments including scheduling for calibration.
• Handling of customer complaints.
• Maintaining, updating and distribution control of drawings, documents, national / international standards like IS, ISO, BS, EN, DIN, etc.
• Implemented World Class Manufacturing practices like 5S, Lean Manufacturing Principles, TPM, SMED, Poka Yoke, Kaizen, etc.
• Implemented software for quality management system, ERP, Fault Tree Maintenance (FTM) modules for up keeping of equipment and facilities.
Achievements:
• Achievement of management system certifications like ISO 9001:1987, upgrade to ISO 9001:1994, ISO 9001:2000 (QMS)
• Quality improvement initiatives resulted no customer complaints, cost optimization.
• Project completetion as per delivery schedules.
• Vendor development and vendor quality assurance.
Alfa Transformers Limited, Bhubaneswar, Orissa, India
Production Engineer from 01.12.1991 to 31.08.1993 (1 ¾ Years)
Clients: Oil & Gas Refineries, National Thermal Power Corporation Ltd., Steel Plants, Airports, Harbours, National Aluminium Company Ltd., Integrated Steel Plants, etc.
Responsibilities:
• Incoming materials like steels, copper, aluminium windings, electrical accessories like switch gears, circuit breakers inspection as per the quality assurance plans.
• Production planning and control.
• Errection and commissioning of transformers at client’s sites
Achievements:
• Adherence to client’s schedule through proper follow-up and co-ordination with various agencies.
• Quality Management System documentation
ECE Industries Limited, Visakhapatnam, Andhra Pradesh, India
Department / Shift-In-Charge from 15.06.1989 to 30.11.1991 (2 ½ Years)
Clients: Oil & Gas Refineries, National Thermal Power Corporation Ltd., Steel Plants, Airports, Harbours, National Aluminium Company Ltd., Integrated Steel Plants, etc.
Responsibilities:
• Incoming materials like steels, copper & aluminium windings, electrical accessories like switch gears, circuit breakers, consumables like welding electrodes, paints inspection as per the quality assurance plans.
• Production planning and control.
• Errection and commissioning of transformers at client’s sites
Achievements:
• Adherence to client’s schedule through proper follow-up and co-ordination with various agencies.
• Vendors development
Shamraj Marine and Mechanical Engineering Pvt. Ltd., Visakhapatnam, A. P., India
Works Engineer from 15.06.1988 to 14.06.1989 (1 Year)
Clients: Hindustan Shipyard, Naval Dockyard, Hindustan Petroleum Corporation Limited, Larsen & Toubro Limited, Visakhapatnam Steel Plant.
Responsibilities:
• Incoming materials like structural steels, consumables like welding electrodes, paints and valves, bearings inspection as per the quality assurance plans.
• Errection and commissioning at client’s sites.
• Costing of subcontractor services.
Achievements:
• Adherence to client’s schedule through proper follow-up and co-ordination with various agencies.
• Vendors and subcontractors development.
Tank Fabricators, Visakhapatnam, Andhra Pradesh, India
Mechanical Engineer from 15.06.1986 to 14.06.1988 (2 Year)
Clients: Hindustan Petroleum Corporation Limited, Larsen Toubro Limited, Visakhapatnam Steel Plant, Hindustan Shipyard, Naval Dock Yard, Bharat Heavy Plate Vessels Limited
Responsibilities:
• Incoming materials like structural steels, plates, consumables like welding electrodes, paints and valves, flanges, dish ends inspection as per the quality assurance plans.
• Errection and commissioning of fuel storage tanks, columns, structures at client’s sites.
• Costing services and subcontract activities.
Achievements:
• Adherence to client’s schedule through proper follow-up and co-ordination with various agencies.
• Vendors and subcontractors development.
First division with 68.6%
First Division with 65.8%
First Division with 61.8%