vibinpaul namboorath

Key Result Areas
• Preparing & delivering production plan in terms of SKU wise and shift wise volumes
• Accountable for ensuring:
o Adherence to process quality parameters and end product quality
o Productivity of resources w.r.t. machines, material and men including capacity utilization
o Budgeted efficiencies and cost reduction targets in terms of consumables, standard process cycle times and cost of labour & wastages
o Up time of plant & machinery especially through reduction in changeover time and adequate line balancing
o Optimum manning strategies, multi-skilling and high degree of workmen motivation as evidenced in their problem solving approach, willingness to stretch and willingness to collaborate with other teams
o Plant area adheres to GMP, Safety & Hygiene standards including safety drills and appropriate treatment, management & disposal of effluent
• Targeting reduction in breakdowns of plant & machinery and downtimes by implementing planned preventive maintenance & shutdowns
• Training, guiding and evaluating Production Executives & Operators with the objective of improving performance and building greater result orientation
• Identifying assess demand forecasts and recommending medium to long-term capacity requirements
• Devising develop procurement plan basis anticipated production plan and coordinating with Purchase Manager to ensure serviceability of production plan in respect of PM/RM
• Tracking non-moving/slow moving stocks and escalating for liquidation well ahead of expiry
• Preparing distribution & day-to-day delivery plans in consonance with sales orders and in stock finished goods
• Collaborating with Warehouse and Logistics Manager for order service status
• Ensuring optimum inventory levels of spare parts and their storage & accounting; identifying reliable vendors for spare parts and maintenance services
• Analyzing customer & consumer complaints to improve production process, product quality and functionality

Key Result Areas
• Supervised the production process as well as mechanized the operations in order to maintain the cost /kg within the specified limit
• Handled preventive maintenance and planned blending operations
• Ensured adherence to quality systems and complied with HACCP & BRC quality standards; maintained documents
• Managed logistics of FG to different location
• Adhered to F.S.S.A.I compliance as well as S.W.M.A requirement in the production process

Highlights
• Steered efforts in continual improvement projects
• Successfully established & implemented Quality Management System and Food Safety Management System as Food Safety Team Member

Key Result Areas
• Accountable for OTIF of the plant
• Charted out monthly shipment plan
• Organized daily planning meeting
• Ensured follow up of packing material and raw material connectivity
• Chalked out shortage and requirements to be given to purchase team in advance against the order position
• Liaised with quality, production, warehouse, logistics functions for shipments

Key Result Areas
• Functioned as Shift In-charge of the shop floor for chilly, aromatic spices, root spices and minor spices packing lines
• Looked after operations & maintenance of FFS packing machine, labeling machines, shrink wrapping machines, bottle filling machines (powders), date coding machines, grinding machines and vibro -sifters
• Acted as Team Leader of the GMP teams
• Tracked output of every process center, and took corrective action in case of any deviation from the target
• Accountable for ensuring the:
o Machine operations as per SOPs
o Adherence to HACCP, BRC & GMP systems in the plant and its documentation
o Losses are within limit while processing
• Generated MIS on a daily, weekly and monthly basis