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vijayakumar Thangamuthu, Senior Mechanical Engineer

vijayakumar Thangamuthu

Senior Mechanical Engineer·Al Aamal Al Mukawil Consulting Company

United Arab Emirates

Bachelor's degree, Mechatronic and Mechanical Engineering

Work experience

Total years of experience: 15 years, 9 months

Senior Mechanical Engineer

August 2016 - July 2018

Al Aamal Al Mukawil Consulting Company

Riyadh, Saudi Arabia

August 2016 - July 2018

• Designing the most suitable and cost-effective Pumping & Lifting station for (Storm, sewer, fire, irrigation, Potable, TSE).
• Designing MEP services & facilitate equipment -Firefighting/Fire Alarm/HVAC/plumbing for Pumping stations, substations, offices, hotels, villas(commercial).
• Design of pumping system- analysis, calculations, equipment sizing, selections, valve
chamber. And prepares engineering computations, material quantity takeoffs, estimates,
surveys design as needed for HVAC system documents. and also MEP design reviewer.
• Preparing drawings for wet utility water network design (layout, profile, sections).
• Designing & selecting optimistic mechanical static and rotary equipment (Pumps, blower,
Fans ext.)
• Preparing of technical specifications, equipment data sheets and BOQ’s.
• Designing of complete HVAC, Firefighting, Fire alarm, Plumbing and drainage system for buildings.
• Preparing complete MEP clash analysis for pumping station and commercial building.
• Design of Water and wastewater treatment plant, Utilities network, pipeline, Potable water network, Sanitary sewer network, Storm water network, Irrigation network, Firefighting network.
• Identify and document cost saving through innovation / best practice.
• MBR (STP), water and wastewater piping design. Carry out preliminary/detail design of the process lay-out, hydraulic profile, process flow-diagram (PFD) and installation layout.
• Analyses the implications of various operational modes of pumping stations, evaluate investment and operational cost for selected network layout and supplying scheme.
• Providing electrical load requirement for mechanical equipments during project concept & master plan design development.
• Preparing MEP mechanical drawing according to local civil defense requirement and get approval authorities.
• Coordinated and designed clash analysis of chilled water pipe network installation with other utility.
• Coordinated with client and supervisor consultant for any technical query and resolving the same.
• Project Involved in Dar Al Project & Infrastructure Ministry of housing and Finance (GAC).

Company industry:
Construction & Building
Job role:
Engineering

Senior Mechanical Engineer

August 2016 - July 2018

Amc

Riyadh, Saudi Arabia

August 2016 - July 2018

Company industry:
General Engineering Consultancy
Job role:
Engineering

Senior Mechanical Engineer

November 2002 - July 2018

Amc

Dubai, United Arab Emirates

November 2002 - July 2018

Company industry:
General Engineering Consultancy
Job role:
Mechanical Engineering

Senior Mechanical Design Engineer

February 2012 - July 2016

Aqua Swiss Middle East LLC

Dubai, United Arab Emirates

February 2012 - July 2016

• Infrastructure design and concept & details engineering- for water and waste water treatment plant.
• Perform computer aided hydraulic calculations using EPANET software; calculation of demand growth, operational modes and its implication on pumping system. Evaluate optimistic investment and operational and propose the preliminary design of water distribution network.
• P&ID, layout and details engineering for water & waste water treatment plant that include sizing aeration, anoxic, MBR and sludge holding tank & other tanks and equipment, wet utilities, water network, pump lifting station, potable, sewer
& irrigation network.
• Calculations of water demand and forecast, water tank size, pipe size, Pipe slope and selection of various valves, pumps and blowers, providing technical guidance to CAD design / drafts and lower-level engg working on the same project
• Conducting and approving hydrostatic water test for wet utilities pipeline (potable & firefighting pipe line, storm & sewer pipe line) as per AWWA standard.
• Select the most suitable and cost-effective water treatment and wastewater treatment plant, carry out a preliminary design including the engineering process lay-out, hydraulic profile and process flow-diagram (PFD).
• Installation, commissioning & testing for mechanical works which include (HVAC, Firefighting, Plumping, STP, R.O Plant and Water networks).
• Coordinating with the project manager and his other discipline Engineers before deciding on locations of Mechanical
equipment and accessories to satisfy the proper architectural and aesthetical considerations.
• Ensure that the drawings and specifications are correctly interpreted and gives whatever clarifications are necessary
to enable the smooth progress of the works.
• Coordinate with site contractor do to wet utilities pipe laying, valve chamber installation, fire hydrant installation.
• Prepared HSE safety weekly report
• Participation in Vendor, client meeting/discussion coordinate with contractor and in house team member
• Reviewing and approving of mechanical shop drawing, material submittal and BOQ, mechanical equipment and process calculation.
Project Design & Site supervised:
Villa and commercial building development in Yanbu AL Nakhal Saudi (KSA) site MOH project.
Saudi Arabian National Guard Housing STP Project 20000m3/day.
Public Authority for Electricity and Water (PAEW) Sea water Treatment plant, Quriyat, Muscat. 48000 m3/day Design.
PrincessNouraUniversity, Riyadh. WasteWaterTreatmentPlantDesignedfor a capacity of 13000 m3/day Jan 2011.

Company industry:
General Engineering Consultancy
Job role:
Engineering

Mechanical Design Engineer

February 2011 - January 2012

Water & Environment Technologies Co. Ltd, Riyadh, KSA.

Riyadh, Saudi Arabia

February 2011 - January 2012

Major Projects & Achievements: Piping and Process design for the below projects using software (AutoCAD 2010, PDMS) Involved in producing piping layout design / process design / mechanical equipment selection:
• 5000 m3/d Reverse Osmosis plant for Almarai HADDCO KSA
• 6500 m3/d Wastewater treatment plant for Irrigation usage Jizan port site KSA
• 6000 m3/d desalination plant for Jizan port site, KSA.
• 5500 m3/d Wastewater treatment plant for Al hassa site, KSA.
Responsibility
• Preparation of P&ID, Design to match ASME 31.3 Standards, Using AutoCAD 2010.
• Design, Installation and calculation of pumping station, pipeline size, Pipe thickness, Pipe rack, supports, reinforcement pad, equipment piping layout and Pipe Pressure drop for STP/WTP/MBR, Seawater and RO plant using PDMS 11.6.
• Process and detail design of Water and Wastewater treatment plant (WTP, STP, MBR, MBBR & ETP) Piping support Design using CAESAR II 4.40.
• Design of pressure vessel According to ASME SEC VIII division 1 using PV Elite 2008; calculating of pump head and
selection of pumps with NPSH for pumping stations.
• Gray Water treatment system, Sewage treatment Plant, lifting & sewerage holding tank & pumping station design.
• optimize the design of the Equipment using 3D Modeling like PDMS, Solid edge V20; prepares the Scope of Work, Bill of quantity and Data sheets for all assigned projects,
• Schedule and extract work from draftsmen; and isometric generation of all inter connecting pipe work I/C piping Lines.

Company industry:
General Engineering Consultancy
Job role:
Engineering

Design Engineer / Offshore Coordinator for GE Water and Process Technologies (GEWPT)

July 2007 - January 2011

GE Water and Process Technologies (GEWPT)

Chennai, India

July 2007 - January 2011

Preparation of P&ID to match ASME 31.3 Standards Using Auto Cad 2007. Design of Installation, Pipe size, Pipe thickness, Pipe rack, Supports, Reinforcement pad equipment piping layout and Pipe Pressure drop. Potable and sanitary sewer calculations. Design of pressure vessel According to ASME SEC VIII division 1 using PV Elite 2008.Preparation of Mechanical design data sheet for Pressure vessels, Heat exchangers, And Storage tanks both manually and by PV-Elite. Design & detailed engineering of Boiler & Pressure vessel with “U”. Performing Strength
Calculations & Analysis of WRC 107 & 297. Making Bill of material and Indenting of project material. Preparation of general arrangement and foundation drawing for pump, Vessels and Tanks using Auto Cad 2010. 3D Modeling of equipment layout and piping layout with Auto Cad 2010 and Solid Edge V19, PDMS. Isometric Generation of all I/C piping Lines. Visiting the site attending the client meeting, preparation of Final documentation. Updating material control charts for several projects. Fixing layout routine and carry out maintenance operations and assist
Designers and the project leader in budget estimation of projects.
Achievements:
Successful Implementation of the 3D modeling in the company with the customization of the piping standards; executed 25
High purity system projects (RO-EDI Equipment’s, UF, UV Equipment’s, industrial water treatment projects etc., ) and
completed 145 STD products for high purity.

Company industry:
General Engineering Consultancy
Job role:
Mechanical Engineering

Designer

November 2002 - June 2007

Tata Consultancy Services Limited, GE centre, Chennai India

Chennai, India

November 2002 - June 2007

Client: GE- Oil & Gas, NuovoPignone, Florence, ITALY.
Responsibilities: Modeling and Drafting of Piping arrangements
Creation of Bill of Material (BOM) creation of Turbine and
Centrifugal Compressor Components and Accessories.
3D modeling & Drafting of different Fluid Systems like
0909- Cooling & sealing air, 0910-Fuel Oil, 0918-Fuel nozzle purge, 0920-False start drain, 0924-Air Extraction,
0962-Gas Turbine, 0968-Water Injection.
Designing and Documentation of Piping skid
Arrangements, Quality Assurance.
Analyzing root causes for errors and implementing best practices.
Software Used: Unigraphics V18 & NX2.

Achievements:
Design Appreciation and Awarded Certification GAS TURBINE COMBINED-CYCLE FOR POWER GENERATION (MS6001B is a Proven 40-MW Class gas turbine. GE- Oil & Gas, NuovoPignone, ITALY May 2005.

Company industry:
General Engineering Consultancy
Job role:
Mechanical Engineering

Education

University of Madras

October 2002

October 2002

Bachelor's degree, Mechatronic and Mechanical Engineering

India

GPA (percentage): 69%

GPA (percentage): 69%

Madras University

January 2002

January 2002

Bachelor's degree, Mechanical

India

GPA (percentage): 69%

GPA (percentage): 69%

Skills

3D

Expert

3D MODELING

Expert

CUSTOMER RELATIONS

Expert

DESIGN

Expert

MECHANICAL

Expert

MECHANICAL ENGINEERING

Expert

PROPOSAL WRITING

Expert

SAP

Expert

TECHNICAL TRAINING

Expert

GRAPHIC DESIGN

Expert

Languages

Arabic

Intermediate

English

Expert

Hindi

Expert

Hobbies and interests

Cricket

December 2001 District level winner.