Instrumentation Engingeer
Gulf Extrusions
Total years of experience :18 years, 9 Months
Maintenance of Extrusion plant, Preventive and corrective maintenance,
Breakdown analysis as per requirement of production department and help maintenance to improve machine breakdows
Improvement in Allen Bradley PLC program and PanelView, PICOS(OEM HMI) and EMS for Extrusion plant,
Maintaining Industrial burners supplied by Weishaupt and SMS,
Dealing with the drawing and documentation used for Extrusion Presses and Surface Treatment Plant,
Directing and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness.
Implementing maintenance schedules for carrying out periodic checks to ensure performance of various equipments.
Planning of Manpower and resources available,
Maintenance of in Wire rod and Bar Mill, Preventive and corrective maintenance for both Mill,
Worked in project of Bar Mill supplied by SVAI, documentation, testing and cold commissioning.
Successfully handling maintenance of Coil and Bar Mill Electrical & Automation,
Communication established between two S7-400 PLC’s for sending and receiving data from one PLC to other.
Breakdown and cobble analysis as per requirement of production department,
Improvement in S7 PLC program and WinCC SCADA as per production request.
Dealing with the drawing and documentation used for both Mills.
Directing and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness.
Implementing maintenance schedules for carrying out periodic checks to ensure performance of various equipments.
Planning of Manpower and resources available,
Minimum spare maintained to run plant co coordinating with purchase & store dept. as well as vendors.
Procurement of instruments after completion of project, and provide technical recommendations to purchase.
BOQ checking, Cable Scheduling and laying, modification of tray route.
Testing and commissioning of Mill Instruments. Testing and commissioning of IMS & KELK Gauges. Knowledge gained of calibration, trouble shooting & maintenance of Instruments and Gauges.
Erecting, testing and commissioning completed of all Roll Shop equipment including Roll Grinding Machine provided by POMINI-TECHNIT.
Regularly do maintenance of TDC, WINCC, PCS7 supplied by Siemens. Also, maintain instruments for Mill.
Having thorough knowledge of Drives, motor starter control, motor protections. Maintenance of Sinamics drives system for operating, monitoring S120 and SM150.
Contribute in eliminating problems through analysis of failure in Hot Strip Mill.
Trip analysis of the Plant by analyzing event logs and trends on HMI, Safety matrix and cause & effect.
Interpret and Read all the Electrical wiring drawings, PLC logics drawings, Instrument hook ups and specifications so as to carry proper maintenance.
Gained knowledge of P&I Drawings used for pneumatic and hydraulics piping.
Day to day manpower planning and execution of project with safety precaution.
Spare planning & inventory control co-ordination with store and purchase.
Maintain records of preventive maintenance, calibrations as per the work instructions and procedures. Modification carried out if needed maintain all the records. SAP maintenance module issuing purchase requisition orders, maintain Elect & automation spare parts, preparation of SAP electrical
Supervision and Maintenance of the Electrical systems HT and LT with responsibility.
Programming and maintenance of ABB, LG, Siemens Make PLC Step 5-155U CPU 948, Step 7 - 300 & 400 systems for Caster. Maintenance of COROS & WINCC SCADA System, TCS System supplied by Eckelleman.
Looking after maintenance of VVVF Drives (SIEMENS), including Frequency control, Vector control & Motion control drives.
Looking for maintenance of EOT Crane 72/32T, 32T/16T, Semi-portal Cranes and various field equipment employed in CSP Caster. Worked on EOT Crane Analogue AC drives of ABB during maintenance and sorting of problems.
Testing, Calibration and Maintenance of various Processes control Instruments such as Control valves, transmitters for pressure, flow and temperature and weigh feeders & weigh scales systems.
Gained knowledge about PCC/MCC/Transformers/Switchyard.
Participated in the Preparation of Documents and Implementation of system related to Instrumentation and control system
Implementing the maintenance of Land Scan, COROS System, BOPS
Worked on EOT Crane Analogue AC drives of ABB during maintenance and sorting of problems.
CNC Lathe Machine Maintenance of George.
Erecting and Commissioning of Automation systems
Maintenance & New project planning, manpower planning for day-to-day maintenance job as well as shutdown jobs & their execution.
Tunnel Furnace project of RLNG gas commissioning completed with Brick mount
Deputy Chairman of E & T Pillar, which is said to be driving force of all 12 Pillar of TPM. Keep up to date the data like OPL, SMP, and SOP of all Deptt. And keep record of training of Employees working in Deptt
Worked on instruments used in Mill. Programming and calibration of control room and field instrument like transmitter for Temperature, Pressure flow, Level & Control valve, Recorders, Indicators, Tacho-generator & Encoder etc.
Siemens Make PLC Step 7 - 300 & 400 systems for Mill.
Worked on PLC's: S7-400H (Hot Redundant), S7-400, S7-300, S7-200 series.
Worked on PLC Software’s: Simatic Manager Step 7, Simatic Graph7.
Worked on Rockwell Drives 1336, Power Flex700, and Power Flex70.
Having knowledge of Rockwell SLC-5, RS Logix 5000.
Siemens RIO ET-200U, 200B for Auxiliary system such as Grease Lubrication system, Roll balancing system, centralizing oil system.
Siemens Drives: SIMOREG DC MASTER (6RA70), Micro-Master 440, and Masterdrive VC working under different configuration.
Having thorough knowledge of reading Siemens Function diagram of AC Drive Master drives Vector Control 6SE70 & DC Drive Simoreg 6RA70