Senior Electrical Engineer (Projects and Reliability)
Qassim Cement Company
Total years of experience :26 years, 1 Months
OPERATION AND MAINTENANCE
• Electrical installation of Automated Integrated Cement Plant, Lime Stone Crusher, Stacker, Re-claimer, Conveyor, Tippler, Raw Mill, CF Silo, Pre-Heater, Kiln, Coal Mill, Cooler House, ESP, Bag House, Clinker Silo, Fly ash & Gypsum handling, Cement Mill, Cement Silo, Packers, Truck Loaders
• HT motor drives up to 6.2 MW/6.6 KV, SPRS, LRS, GRR, MV Drives ACS1000-ABB, 3800KW, LV Drives ACS800-ABB up to 800 KW/690 volts, DC drives up to 1500 KW, Soft Starter, PCC, MCC, EOT Cranes up to 100 ton, Tower Cranes up to 40 ton
• Sub-station 220 KV / 7.2 KV Transformer up to 80 MVA, NGR, LA, CT, PT, SF6 Breakers, Isolators, RVT, Reactors, Capacitor Bank
• Health checkup of Transformers up to 31.5 MVA, 220 KV/7.2 KV (Furan, SFRA, Tan Delta, Capacitance & DGA test etc)
• Operation and Maintenance of HT / LT DG Sets-1000 KVA / 6900 V, 960 KVA / 440 V, 575 KVA / 440 V, 500 KVA /440 V etc
• Operation & Maintenance of Air compressor, Dryer up to 825 CFM, Type- Screw & Reciprocating (Atlas, Ingersoll-Rand, Elgi, CP)
JAYPEE SIDHI CEMENT PLANT (JAYPEE GROUP), Sidhi - Rewa, M.P. Since Feb 2011
Dy. Chief Engineer (Electrical): - In-charge Electrical (Two cement Unit)
• After successfully completion of Erection, Testing and Commissioning of Integrated Cement Plant Looking after Operation & Maintenance of Electrical instalation of Lime stone crusher, stackers, reclaimers, conveyor, raw mill, CF silo, preheater, kiln, cooler house, coal mill, ESP, bag house, clinker silo, cement mill, fly ash handling, zypsum handling, tippler, cement silo, cement bag packers, truck loaders, air compressors, battery chargers, HT Boards, PCC, MCC, EOT cranes up to 100 ton, Grab crane 12.5 ton
Key Achievements
• Systematically got prepared & maintained documents specially Test Certificates, Drawings & Manuals for completion of project
• Reduced break down time from 5% to 1.25% after some modification in Truck Loaders qty 06 nos.
• Saved 5% Energy (KWH) in cement mill after some modification
• Achieved zero accident by Electrical department, during erection, testing & commissioning after implementing safety awareness
• Involved for implementing IMS (Integrated Management System) ISO 9001: 2008, EMS 14001: 2004, OHSAS 18001: 2007 (U/P)
MAHARASHTRA SEAMLESS LTD., (JINDAL GROUP), RAIGAD, MAHARASHTRA as Sr. Engineer - Electrical, Oct 2005 to Apr 2011
• Operation & Maintenance of sub-station 220 KV / 7.2 KV, Transformers up to 31.5 MVA, CT, PT, RVT, CVT, SF6 breakers, VCB, ACB, isolators, reactors, capacitor banks, harmonic control, power factor improvement, AC drive < 200 KW, DC Drive < 1500 KW
• Maintenance of Electrical installation of Billet Cutting, Conveyors, Billet Charging / Discharging, Rotary Hearth Furnace & SRM Furnace, WB Furnace, Piercing, Pushing, Loosening, Transfer Arm, Hot Saw Cutting, Cooling Bed, Batch Saw, Straightening, Facing, Hydro Testing, Upsetting & Eddy Current Testing, Non Destructive Testing, Magnetic Particle Inspection, Threading, Heat Treatment and Varnishing M/c, EOT Cranes (AC & DC) up to 20 Ton Capacity Make Elite/Millwauki
• Field Equipments - Hot Metal Detector, Limit Switches, Proximity Sensors, Pressure Transmitters, Photo Sensor, Level Sensor, Thermocouples, Transducers, PID Controller, Actuators, RPM Controller, Temperature Controller, Pyrometers, Torque switch
• Served as an In-charge of Captive Power Plant 3.5 MW (DG Sets- Emergency), HT DG Sets Alternator - 1000 KVA, 6900 Volt, 60 HZ, Russian and LT DG Sets Alternator-960 KVA, 440 Volts, 60 HZ, Siemens & 575 KVA, 440 Volts, 50 HZ, Ketter Piller
• Oversaw activities related to state electricity board and wind mill generation
Key Achievements
• Performed the responsibility of Head of Department for apx two years
• Holds credential of reduction in break down (5 % to 1.25 %)
• Credited for involving in implementing ISO, EMS, OHSAS system and maintaining its documentations
• Involved for implementing ERP system (Oracle- IBM)
INDIAN TONERS & DEVELOPERS LTD., RAMPUR, U.P. as Maintenance Engineer (Electrical) from Oct 1996 to Oct 2005
• Operations & Maintenance of Sub - station 11/0.433 KV, Transformers 1000 KVA, OCB, ACB, PCC, MCC, Isolators, Capacitor Banks and Power Factor Improvement & Captive Power Plant 2.5 MW (DG Sets) & Air compressor up to 825 CFM
• Electrical installation of Blender Mixer, Heating/Cooling Unit, Kneader, Crusher, Grinder, Doser/Mixer, Classifire, Sieve, Compactor, Granulator, Filling, Packing, Poly Bag Sealing, Bottle Sealing Pouch Sealing, Belt Strapping
Key Achievements
• Appreciated for achieving max efficiency of DG sets (average 4 KWH/litres) & best preventive maintenance (break down=0.25%)
● Successfully completed Erection & Commissioning in Chemical Plant (Toners & Developers), Alfotec AG, Switzerland
SURAJ PAPER MILLS (P) LTD., BHIWADI, RAJASTHAN as Asstt. Engineer - Electrical From Jul 1995 to Oct 1996
U.P. STRAW & AGROW PRODUCTS LTD. (PAPER MILL), MORADABAD, UP as Shift Engineer From Apr 1993 to Jul 1995