Manager
Johnson Controls Inc
مجموع سنوات الخبرة :12 years, 9 أشهر
•New Product Development for TVD, Axial Fans, Centrifugal and Backward Inclined Fans.
•Proto & Sample Making
•Simulations
•Performance & Reliability Testing for Fans, Dampers, Attenuators, Air Measuring Station etc
•Selection of Electronic & Electrical Component selection.
•Development of controller for VAV Diffuser and Master Control Panel (MCP).
•Field support.
•FMEA, 8D, Johnson Controls Manufacturing System (JCMS), A3 etc.
•Costing
•Selection of Fans according to customer requirements.
•Performance LAB Setup for Axial, Centrifugal & Backward Inclined fans as well as for Tunnel Ventilation Damper (TVD).
•Finalizing Wiring Diagrams as per customer requirement
Projects:
•LAB Setup according to AMCA 210 for Performance Testing of All types of Fans.
•LAB Setup for TVD(Tunnel ventilation Damper) according to AMCA 510-D-07--Ongoing
•BMS Support
•High Pressure Duct Leakage Testing Machine:- Ongoing
•New model development on time for domestic and export market by developing control parts.
•FFR improvement by improving design and ensure zero failure design during development phase.
•Production line support and reduce (Product Design Review) PDR to zero.
•Cost reduction.
•Management of development activities by coordination with supplier and FPA of parts.
•Line trials of new implementations and running changes for assembly improvement.
•Releasing drawing ECNs by checking compliance with standard rules
•Responsible for conducting reliability testing on control parts in case of new developments or supplier change.
•BOM change for implementation of new parts.
•Benchmarking with other competitor for improvement in existing design.
•Review specification circuit and Service Manual of all new models
•Process of drawing release, FPA approval, pre MP and MP part arrangement, BOM compare, PDR.
•Safety improvement to achieve zero failures and do the RCA’s.
•Responsible for electronic review and safety review successful closure for current & new projects.
•Simulations
•New Innovations
•Development of Electronic Test Jig for Control components.
•Inverter Compressor model for Double Door Ref.
•8D, A3, FMEA and risk assessment activities.
•Working with a multi-disciplinary engineering development team that includes application engineering, controls engineering, mechanical design, control hardware design, and test / validation.
Projects:
•Development of Test Jig to check all Control Components in Ref.
•Innovation of New Core Board/PCB Board including Logics for Energy saving with low cost solution.
•Innovation-- Running Condenser Fan using Temperature Difference.
•Controller Development & Programming for VRV and Ducted Air conditioners.
•Electronics / Electrical Component Selection.
•Designing wiring diagrams.
•Select and incorporate Test Methods and instruments.
•Simulation.
•Implementing ideas for Cost Reduction.
•Design & Development of new Product as well as the existing product.
•Value Engineering of Product to suit Local and various markets.
Projects:-
•Development of New Controller along with Handset for Packaged Air Conditioners with new & Improved Features.
•Development of Over Voltage Protection Kit for SKY AIR.
•Development of VRV.
•Run Testing of CCU Units.
•Simulation of Precision air conditioner/CCU.
•Implementing ideas for Cost Reduction.
•Designing electrical wiring diagrams as per Bill of material using Auto CAD.
•Programming of Controller.
•Design & Development of new Product as well as the existing product.
•Electrical wiring Design optimization as per customer requirement.
•Value Engineering of Product to suit Local and various markets.
Projects:-
•Visited GEA Industrial Heat Exchangers China for imparting training on Electrical Safety Test and Function Test of CCU.
•Handled a new Project from Turkey which included Production of 400 units along with Electrical Safety Test and Function Test of CCU units.
•Development of new range of Precision Air Conditioners for INDIA.