Younes Merroun

Developed and implemented an annual Preventive Maintenance Plan for
Production machinery, HVAC system, including routine inspections,
lubrication, and calibration of critical electrical components. Achieved
KPIs by scheduling regular inspections and maintenance activities to
minimize unexpected breakdowns, and maintain compliance with GMP
standards
 Collaborated with production teams to align maintenance schedules,
minimizing downtime and ensuring operational efficiency.
 Performed regular inspections and condition assessments to proactively
identify potential issues and prioritize maintenance activities
 Provided hands-on technical support and guidance to technicians,
specializing in troubleshooting, repair, and installation tasks within fully
automated manufacturing equipment.
 Monitored and analysed machines reliability metrics (MTTR, MTBF,
Breakdown Rate, MCM) to drive continuous improvement initiatives.
 Ensured QHSE (Quality, Health, Safety, and Environment) compliance
across maintenance activities, adhering to company standards and
regulatory guidelines (EPA, OSHA).
 Managed inventory and spare parts, optimizing stock levels to support
maintenance activities and reduce costs.
 Performed Root Cause Analysis (RCA), for complex electrical faults

Documented maintenance work, creating reports on maintenance activities,
asset performance, and compliance, while maintaining accurate records of
inspections, repairs, and maintenance schedules.
 Supervised daily maintenance operations, focusing on technician performance.
Developed and implemented comprehensive preventive and corrective
maintenance procedures and adherence to safety protocols that improved
equipment lifespan and minimized operational downtime by 35%.
 Optimized the use of resources, facilities, and manpower to enhance production
capabilities.
 Managed the installation of pneumatic and electronic systems, resulting in
enhanced production efficiency and operational reliability.
 Programmed and repaired Siemens S7-200/300 PLCs for injection molding
machines, optimizing performance and enhancing production accuracy through
advanced automation techniques.
 Developed programming, simulation, and testing protocols for automated
machinery, successfully completing tasks within established deadlines.
 Trained ABB robots for precise mold injection, ensuring operational accuracy
and reducing material wastage.
 Assisted in the setup and maintenance of robotic systems, including models from
ABB, Yaskawa, and Kawasaki, ensuring smooth operation and minimal
downtime.
 Supervised the entire production flow on the Electrical shop floor, ensuring
seamless operations across all sections.
 Collaborated with cross-functional teams to identify automation needs and
designed tailored solutions to meet production goals.
 Conducted regular safety audits and training sessions to uphold strict
compliance with industry safety standards, fostering a culture of safety
within the team.

 Conducted thorough research, evaluation, installation, and maintenance of
electronic products and equipment to meet stringent production requirements,
leveraging engineering knowledge to enhance process efficiency.
 Collaborated with engineering and operations teams to identify maintenance
needs and priorities, acting as the liaison between maintenance staff and
management
 Diagnosed and troubleshot electronic boards, performing soldering of new
components to restore functionality, effectively managing repair costs and
improving equipment reliability.
 Maintained accurate records of maintenance activities and repairs,
providing valuable insights for ongoing process enhancements and
compliance with safety regulations.
 Collaborated closely with engineering teams to design and prototype innovative
electronic boards, contributing to the development and enhancement of product
offerings.