Process Design Engineer
GS E&C
Total years of experience :16 years, 10 Months
Involved in ADCO oil & gas gathering center ITB Proposal & Petro Rabigh-II expansion project (U01 Interconnecting package) under scope of;
Project Scope of work includes:
Technical coordination with GS Korea (Head Office) Process Engineering Team.
P&ID consistency check against project spec (isolation philosophy, over pressure protection philosophy, Bid Stage Q&A)
Review & marking any necessary changes on P&ID
Review & marking Shared System Schematic
Review & Check Process data on Instrument Data Sheet and Line List.
Technical Coordination with piping engineering group for tie-in plan and routing study and interface schedule development and verification.
Assist mechanical engineering group in preparing mechanical data sheet and mechanical engineering drawing (process data clarification).
Process Engineering expertise:
PFD & PID consistency & adequacy checks
Process equipment tanks, vessels sizing & selection.
Process Steady State, Dynamic Modeling & HMB on HYSYS.
Rating of heat exchangers on HTRI.
Control valves, relief valves and hydraulic analysis of single & two phase material streams.
Pumps & compressor circuit sizing & hydraulics calculation.
Review & calculation of flare header sizing.
Review of cause & effect diagram
PHA, HAZOP, HAZID study of process plant
Development & review of PFDs /P&IDs, Process Data sheets, and other process engineering deliverables,
EPC proposal report preparation
FEED & DD engineering final deliverables to relevant departments.
Implementation of API, ASME, ANSI, Aramco & Shell DEP codes in design practices
Responsible for following activates;
Ammonia Gas Synthesis Plant performance evaluation & vendor correspondence for modification.
Hydrogen recovery, sulfur recovery & CO2 recovery units monitoring & assistance in trouble shooting
Job package preparation for modification & optimization.
Provide high level engineering expertise in the resolution of plant operational problems and process upsets
Review design proposals from process point of view. Support the commissioning of new equipment/projects, Gas Turbine GE Frame-5.
Formulate and implement long-term strategies to improve operations and reduce costs. Define the long-term technical direction of the assigned operating area.
Recommend new installations or modifications to improve existing facilities and standardization. Like IBH for gas turbine & RO for Demin Plant
Control valves, relief valves sizing calculation
Performance monitoring of energy consuming equipments Boilers, WHB & GT
Review of conceptual study & Feed study of Coal Steam Power studied by TRACTEBEL
PLANT waste emissions & effluent handling & normalizing as per EPA limits
Assist to analyze and suggest ways to optimize & improve production
Provide support to develop & implement standards, procedures & guidelines
Review operational inputs during various design phases including P&ID modification
Routine Panel monitoring & action suggestion to smooth the process streams on optimised basis
Trouble shooting of the problematic Equipment & Machines
Correspondence with Vendors for Facility Trouble Shooting & Modification, GT High Spread
Plant Modifications & Notification Closing
Safe startup & shut down assistance.
Plant technical performance data collection & performance monitoring
Monthly production reports review in light of optimized plant operation.
Safety & Emergency Talk organizing being safety coordinator
PHA, HAZOP, HAZID study of process plant
Review of cause & effect diagram
Chemical Consumption & forecasting
Unit Budget Preparation Inputs for chemicals budgeting
SAP ERP software related training of colleagues
Training of apprentice Engr & staff Employees
Review & Planning of job package preparation for plant Turnaround jobs
Staff employees Annual appraisal evaluation
I PASSED MY BSc CHEM ENGINEERING HONS WITH 76% PASSING MARKS