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Abdul Rizwan, Lead Mechanical Maintenance Engineer

Abdul Rizwan

Lead Mechanical Maintenance Engineer·Pak-Arab Refinery Ltd

Pakistan

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 15 years, 1 months

Lead Mechanical Maintenance Engineer

November 2012 - Present

Pak-Arab Refinery Ltd

Muzaffargarh, Pakistan

November 2012 - Present

KEY ACHIEVEMENTS
• Performed extensive refinery turnaround & inspection (T&I) year 2020, duration 53 days, financial worth of 30 mm usd. Exposure to all phases of T&I; initial planning, review of previous T&I recommendations, lessons learnt, scheduling, budgeting, resource estimation, finalization of job scope/plans (in coordination with stakeholders), development of procurement specifications, technical evaluation of bids, identification of long-lead material, preparation of bidding documents, contractor hiring, execution, final closure.
• Completed refinery revamp project (capacity enhancement from 100, 000 bpsd to 120, 000 bpsd) year 2018~2020 having financial worth of 60 mm usd. Project activities encompassed; engineering design review, procurement, and construction, field installation, commissioning & testing.

DUTIES & RESPONSIBILITIES:
•Coordinate, prioritize & implement of equipment maintenance strategies; define preventive maintenance programs, corrective maintenance, predictive maintenance, inspection schedules and equipment reliability improvement initiatives. Oversee said programs to optimize maintenance by Identifying opportunities for optimization and cost reduction while ensuring compliance with industry standards and regulations.
• Provide technical support to operations for troubleshooting & interpretation of problematic equipment.
• Review and monitor progress reports of maintenance tasks. Check for any variation between the target (quality/quantity) and actual performance (quality/quantity). Give recommendation to improve performance.
• Ensure that maintenance history/logs/records are maintained as per documented SOPs and work orders closed.
• Conduct a data driven analysis to benchmark performance (like maintenance spend analysis, preventive and predictive maintenance strategies, actual wrench time, planning and schedule effectiveness, staff competency, materials procurement, equipment classification) to identify gaps followed by plans for closing the gaps.
• Conduct weekly scheduling meetings with operations for finalization of next week routine maintenance jobs and establish priorities of maintenance work.
• Analyze system performance by assessing bad actors & find cost-effective & timely solutions for any upgrade.
• Calculate & report bad actor’s MTBF & MTTR. Minimize equipment downtime by maintenance plans.

Company industry:
Oil & Gas
Job role:
Mechanical Engineering

Project Execution Engineer

June 2011 - October 2012

Engineering Kinetics Pvt Ltd

Lahore, Pakistan

June 2011 - October 2012

PROJECTS: Polyester Plant, Ibrahim Fibers & Waste Heat Recovery, D.G Khan Cement, Pakistan

DUTIES & RESPONSIBILITIES:
Review process piping isometrics & check for material availability as per BOQ, Fabrication & installation of process piping system (ASME B31.3), Develop system for pipe spools marking, tracking and testing, Direct erection of equipment along with associated steel structure, Coordinate welding & NDT testing (DPT, MT, UT, RT) of piping, equipment & steel structure, Review WPS/PQR & ensure welder’s qualification, planning of available resource utilization & optimization, Collaborate project progress reports.

Company industry:
Mechanical Engineering
Job role:
Engineering

Education

University Of Engineering And Technology

May 2011

May 2011

Bachelor's degree, Mechanical Engineering

Pakistan

GPA (point): 3.54 out of 4

GPA (point): 3.54 out of 4

Bachelor's in Mechanical Engineering with distinction.

Skills

Computerized Maintenance Management System CMMS

Expert

Budgeting

Expert

Reliability

Expert

Maintenance

Expert

Project Management

Expert

mechanical seals, dry gas seals, lube oil systems, overhead cranes, firefighting equipment & motors

Expert

Knowledge of reliability programs; RCM, RAM, FMEA, FMECA, MTBF, MTTR, FRACAS, RCFA

Expert

HAZOP, SIL, hazard identification, risk assessment, ERM risk register, job safety analysis

Expert

Presentation and Communication

Expert

reactors, tanks, piping, PSVs (pressure relief valves), manual & gear operated valves

Expert

Management of Change (MOC)

Expert

Microsoft Office (Word, Excel, Power point)

Expert

SAP ERP

Expert

Equipment installation/pre-commissioning/start-up, Project Management

Expert

Knowledge of refinery unit’s maintenance processes (CDU,VDU, DHT, VBU, SRU, Utilities, Tankage)

Expert

reciprocating compressors, gearboxes, blowers, emergency diesel engines, fin fan coolers

Expert

soot blowers, fired heaters, furnaces, heat exchangers, columns, vessels, boilers

Expert

maintenance processes, performance managements, procedures, obsolescence management, policies

Expert

Leadership and people development, Result oriented, managing conflicts, Communication, negotiation

Expert

centrifugal pumps, reciprocating pumps, steam turbines, centrifugal compressors

Expert

Lube oil management program (tribology) & lubricant condition monitoring data analysis

Expert

Development & implementation of maintenance strategies (PM, PDM, CBM, RTF, RCM)

Expert

Deployment of best-in-class maintenance planning, scheduling, work prioritizing

Expert

Diagnosis, troubleshooting & overhauling, of rotating equipment, static equipment, auxiliaries

Expert

Computerized Maintenance Management System (CMMS), SAP ERP PM & MM module

Expert

Machinery condition monitoring, vibration spectrum analysis (CSI 2120, 2130)

Intermediate

Engineering drawings, OEM manuals, PFDS, P&IDs, isometrics & piping plans

Expert

Financial budget (CAPEX/REVEX/OPEX/T&I)

Expert

Welding

Expert

Optimization

Expert

Internal Audit

Expert

Condition Monitoring

Expert

Plant Maintenance

Expert

Social profiles

Languages

English

Expert

Memberships

Society of Maintenance and Reliability Professional

Member

July 2022

Training and Certifications

Certifications
Certified Maintenance and Reliability Professional
Jul 2022 - Jul 2025

Hobbies and interests

Cricket

Won interdepartmental cricket tournament multiple times