Abdur Rehaman Shabeer Ahmed, Manager Quality Assurance

Abdur Rehaman Shabeer Ahmed

Manager Quality Assurance

Ashwin Precision Products Pvt Ltd.03

Location
India - Bengaluru
Education
Diploma, Mechanical Engg
Experience
20 years, 4 Months

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Work Experience

Total years of experience :20 years, 4 Months

Manager Quality Assurance at Ashwin Precision Products Pvt Ltd.03
  • India - Bengaluru
  • My current job since August 2016

 Supporting Process design for new parts.
 Developing quality plans and control plans for the product and processes.
 Implementation and maintenance and auditing of ISO 9001 and TS 16949 based quality system
 Implementation and maintenance and auditing of ISO 14001 and OHSAS 18001 based Environment and Occupational Health and Safety Management system
 Supporting the Facility Management team in developing SOP’s, Technical guidelines and auditing the same to ensure compliance.
 Implementation of SAP B1 based ERP System
 Conduct Management Review Meetings
 Assist and Support all divisions in establishing their processes
 Conducting accurate Product and Process audits
 Support APQP, PPAP, MSA and SPC Techniques
 Developing new operating instructions
 Directing collection, analysis and reporting of quality
 Supporting in supplier assessments and approvals and problem solving.
 Dynamically responding to customer complaints and handling customer audits
 Monitoring, supporting, review and documentation of PPAP In house and at the suppliers
 Optimization of quality cost through continuous improvement projects
 Selection of new employees
 Support training and development of employees

Quality Systems coordinator at JAL International Company Limited
  • Saudi Arabia - Dammam
  • March 2015 to March 2016

1. Maintenance and implementation of QMS across the organization as per ISO 9001:2008 standard and represent as Quality Management Representative.
2. Control of all QMS documents (policies, procedures, guidelines/work instructions and forms) as per the requirement of ISO standard.
3. Prepare annual internal quality audit schedule and implement it. Preparing internal audit report and discuss with Management.
4. Leading the Internal Audit team during the audit activity.
5. Monitoring all the Corrective and preventive actions for audit non conformances (internal and external audit).
6. Monitoring and reviewing the Key Performance indicator (KPI) of all divisions.
7. Facilitate for the quarterly Management Review Meeting, collect data from all departments review and analyze the same and present in Management Review. Preparing the MOM and following up until completion of actions.
8. Assist and support all Divisions in establishing their processes.
9. Assist Marketing/Business Development team for preparation of Pre qualification documents.
1I. Recommending improvement in business processes.
12. Conducting Supplier audits.
13. Conducting Safety audits

Manager Quality Assurance and Management Representative at Ashwin Precision Products Pvt Ltd
  • India - Bengaluru
  • February 2012 to March 2015

• Supporting Process design for new parts
• Developing quality plans for the plant
• Conducting accurate Product and Process audits
• Support APQP, PPAP, MSA and SPC Techniques
• Developing new operating instructions
• Directing collection, analysis and reporting of quality
• Implementation and maintenance and auditing of TS 16949 based quality system
• Implementation and maintenance and auditing of ISO 14001 & OHSAS 18001 based Environment & Occupational Health and Safety Management system
• Supporting in supplier assessments and approvals and problem solving.
• Dynamically responding to customer complaints and handling customer audits
• Monitoring, supporting, review and documentation of PPAP In house and at the suppliers
• Optimization of quality cost through continuous improvement projects
• Selection of new employees
• Support training development of employees

Consultant QMS ISO 9001-2008/ ISO TS 16949 at UQAS
  • India - Bengaluru
  • January 2010 to January 2012

• Overall implementation & monitoring of QMS ISO 9001-2008.
• Preparation of Quality Manual, Procedure Manual.
• Preparation of Work Instructions.
• Finalizing the Quality Plan, Process Control Plan & other Record Formats.
• Finalizing the Quality Policy, Quality Objectives.
• Preparation of Skill Matrix, Competency required at all levels of Organization.
• Issue & Control of Documents.
• Providing training & facilitating in implementation of Procedures to all the departments.
• Corresponding with Certification agency regarding status & completion of documentation & implementation.

Engineer Quality Assurance & Management Representative at FlexoTech Products
  • India - Bengaluru
  • July 2004 to October 2009

• Responsible for overall implementation & maintenance of Quality Management System & Corresponding with the Customers with regards to Delivery, Quality, Service.
• Planning & Purchasing of Raw Material, CNC Tooling, Jigs, Fixtures etc
• Process Planning.
• In-house Production Planning & Monitoring.
• Conducting Hydraulic High pressure proof tests.
• Validation of Tig welding Process.
• Developing new vendors for CNC Tooling, Raw material & providing technical assistance.
• Developing new sub contractors and providing technical assistance.
• Planning preventive maintenance as per the annual maintenance plan.
• Conducting & Documentation of PPAP & Statistical Process control.
• Calibration & monitoring of inspection, measuring and testing equipment.
• Initiation and execution of problem solving activities . Follow-up of preventive and corrective action, verification

Trainee Quality Control at Delphi Automotive Systems pvt Ltd
  • India - Bengaluru
  • July 2003 to July 2004

Receiving inspection (Vendor Quality).
Final inspection using Instruments like CMM, Roundness Tester, Profile Projector etc.
Calibration and servicing of Gauges and measuring instruments.

Education

Diploma, Mechanical Engg
  • at SJ polytechnic
  • June 2003

Distinction

Bayt Tests

Time Management Test
Score 65%

Specialties & Skills

Technical Aptitude
Leadership
Lean Sigma
Quality Assurance
Quality Auditing
ISO Leadership
Systems Design & Automation
Quality Auditing
Lean SIx sigma
Quality Tools and 8D methodology
APQP, FMEA, PPAP, SPC, MSA
Supplier Development
Geometric Dimensioning & Tolerancing
Process Development & improvement

Languages

Hindi
Expert
English
Expert
Kannada
Expert
Tamil
Intermediate

Training and Certifications

Internal Auditor for ISO 45001 (Training)
Training Institute:
Sigma Consultancy Services
Date Attended:
May 2017
Duration:
16 hours
Internal Auditor for ISO 14001 (Training)
Training Institute:
Sigma Consultancy Services
Date Attended:
May 2017
Duration:
16 hours
Internal Auditor for IATF/TS 16949 (Training)
Training Institute:
TUV Nord
Date Attended:
January 2016
Duration:
16 hours
IRCA approved Lead Auditor for QMS ISO 9001:2008. (Training)
Training Institute:
TUV Nord
Date Attended:
January 2013
Duration:
40 hours

Hobbies

  • Participating in Debates, Essay writing