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Asmaa Rabee, Quality Assurance Manager

Asmaa Rabee

Quality Assurance Manager·Americana Egypt, Cairo Poultry Processing Company

Egypt

Diploma, Business Administration

Work experience

Total years of experience: 17 years, 6 months

Quality Assurance Manager

April 2014 - Present

Americana Egypt, Cairo Poultry Processing Company

Cairo, Egypt

April 2014 - Present

 Ensuring the corporate compliance with the international standards (ISO 9001, ISO 22000, BRC, HACCP, SQMS "McDonald's Standard", Halal, YUM, SQA “Burger King”, Carrefour and Animal Welfare standards)
 Managing all second and third party audits and visits conducted by customers and certification bodies
 Managing the corporate internal audit program through planning, performing, reporting and follow-up to ensure FSQMS platform is fully implemented
 Developing and reviewing QA policies, compliance procedures, and audit results
 Managing customer complaints, in terms of receiving, investigating through RCA, concluding, formalizing, and reporting
 Managing the supplier quality and food safety program
 Identifying, assessing and reducing food safety/quality risks throughout the supply chain
 Reviewing and approving material and product specifications including packaging materials to ensure their compliance with customer requirements and company standards
 Following up on the performance of chicken farms
 Proactively engaging and assisting the factory team, purchasing and commercial teams to ensure all finished products are manufactured up to the agreed customer standards and in alignment with local/international regulations
 Motivating, coaching and developing the QA Team who challenge practices and the working environment and regularly assess the teams’ performance and output and effectively manage any shortfalls
 Supporting new product scale-up and trial-runs
 Trending all the activities relating to quality and food safety compliance to procedures and systems in a way that can easily provide relevant information to appropriate parties to ensure the continuous improvement of food safety and quality status

Company industry:
Food & Beverage Production
Job role:
Quality Control

Quality Assurance Manager

July 2010 - March 2014

Makro cash & carry

Cairo, Egypt

July 2010 - March 2014

 Responsible for all activities of Quality Assurance in the stores including (meat & poultry department - fish department - dairy & frozen department - fruits & vegetables department - dry food department).
 Food Safety team leader for the FSMS.
 Establish all quality training materials for fresh food department.
 Conduct (12) trainings in 4 years with total of (250) trainees.
 Responsible for Monitoring and improving the FSMS system in the store including:
Internal Audits, Returned products, Customer complaints program, Control of non-conformity, Recall and withdrawal process, Document control, verifications including GMP, cleaning company, pest control company, Process validation, Supplier evaluation program including suppliers audit.
 Ensure implementation of GHP and GMP in all fresh food departments areas.
 Issue monthly & quarterly data analysis reports to evaluate and report the store quality performance to be reported to the top management.
 Analyze the microbiological results to take the needed corrective actions in case of any non-conformity.
 Plan and conducts Internal Audits to monitor the effectiveness of the quality management system.
 Design and implement cost saving programmes in the store in cooperation with the operation.
 Handle customer complaints, proper corrective actions & follow up for customer satisfaction.
 Auditing the own brand suppliers.
 Project Manager of (Capacity building project for the quality managers and quality staff in the food processing factories) in cooperation between Makro & MUCIA & USAID.
 Project member of (improving fish quality through the whole supply chain) in cooperation with GIZ (German government).

Company industry:
FMCG
Job role:
Quality Control

Quality Control Assistant Manager

December 2008 - June 2010

The Egyptian Company for Meat Processing & preparation

Cairo, Egypt

December 2008 - June 2010

 Manage and supervise all activities including inspections, Testing, Design Validation, Calibration, and Test Methods & Infrastructure in the factory.
 Coordinate with production manager and other interested parties to prevent or minimize the cause of product defects.
 Establish a detailed Quality Control plan for all products.
 Manage the customer complaints and ensure the closing by proper corrective actions.
 Responsible for the R&D projects related to developing the new products including (Plans, design, develop, and optimize the new products with necessary shelf-life and sensory characteristics) within designated time frame.
 Supervise the Quality control engineers and make sure that the product quality checks throughout the processing line is done as per as the SOP.
 Responsible for supplier approval and monitoring programme.
 Internal Auditor for ISO 9001, ISO 220000 & HACCP systems.
 Establish and implement raw materials and finished products specification.

Company industry:
Catering, Food Service, & Restaurant
Job role:
Quality Control

Education

American University in Cairo (AUC)

October 2016

October 2016

Diploma, Business Administration

Egypt

- Foundation Certificate in Business Administration It include the following (Business Finance, Human Resource Management, Organizational Behavior, Principles of Marketing and Interpersonal Skills) plus standalone course in Strategic Management.
View attachment

faculty of vetrinary medicine, cairo university

September 2015

September 2015

Master's degree, Microbiology

Egypt

ENVIRON Health Association

April 2012

April 2012

Diploma, Certified HACCP

United States

LSSSA

January 2012

January 2012

Diploma, Certified Lean & Six Sigma black belt

Egypt

Skills

Six Sigma
Expert
Six Sigma
Expert
Continuous Improvement
Expert
Continuous Improvement
Expert
Quality Assurance
Expert
Quality Assurance
Expert
MS Office
Expert
MS Office
Expert
English
Expert
English
Expert
Presentation skills
Expert
Presentation skills
Expert
Six Sigma
Expert
Six Sigma
Expert
Continuous Improvement
Expert
Continuous Improvement
Expert
Quality Assurance
Expert
Quality Assurance
Expert

Languages

English
Expert

Training and Certifications

Training
TOT training of food safety
Private
Jan 2012
Training programme of GFSI
Private
Dec 2010

Recommendations

OSSAMA MOHAMED ISMAIL

Mar 2012

Mar 2012

Trainer & ConsultantPartner

“Dr Asmaa Rabea as Trainee in Lean Six Sigma Black Belt Training Course was doing all assignments before deadline in a correct way with creativity & added value from her experience as Veterinary Doctor plus Working in Manufacturing / Retail Sector . She added flavor of Real life examples to the training course sessions . Also her analytical / deep observation to LSS Tools , Concepts & metrics made her able to detect early the interrelating parts , connections , convergence & differences.Her Questions to me plus asking for further read materials indicative that her level of cognition (as per Blooms Taxonomy ) reached to Evaluation Level & by finishing Final Exam & her 1st LSS Project she will be at Creation / Synthesis Level.Good Luck for her in Future Endeavors.Ossama Ismail”