awad Elbahnaswy, Mechanical Design engineer

awad Elbahnaswy

Mechanical Design engineer

Saudi Diesel Equipment Company, Ltd.

Location
Saudi Arabia
Education
Bachelor's degree, B. Sc. Of Mechanical Power Engineering
Experience
22 years, 4 Months

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Work Experience

Total years of experience :22 years, 4 Months

Mechanical Design engineer at Saudi Diesel Equipment Company, Ltd.
  • Saudi Arabia
  • My current job since May 2013

Key Responsibilities:
* Configuration and design of power generation equipment, for
standby and prime power applications.
* Preparation Full set of Mechanical design drawings including
General arrangement of Diesel generator (Open or enclosed type)
Piping & Instrumentation diagram, Proposed foundation bed layout
, Name / Tag plate, Diesel tanks, Air / Coolant /Fuel/Exhaust / oil
Piping layout using AutoCAD & Creo 2.0 Parametric.
* Selection the suitable materials; create specifications and bill of
materials.
* Providing technical assistance to Production, Test line, Sales and
Service teams.
* Giving training to junior engineers and technicians.
* Preparation tenders with sales team. This includes cost estimations,
preliminary designs and technical submittals.
* Project planning and control from design stage to site
commissioning stage.
*Trouble shooting analysis
Achievements:
* Re-organization Mechanical design procedures with design
guidelines & Check list to save project time and deliver projects on
time without any delay and avoid finance plenty’s via. Company
clients.
*Preparation a troubleshooting analysis report to modify sound proof
enclosure design which exceeds the required noise level.
* Preparation a troubleshooting analysis report to identify the trip
reasons of the emergency diesel generator and to find the best
solution with a minimum cost.
* Preparation a troubleshooting analysis report to identify why fuel
transfer pump between fuel oil day tank and main storage tank is
not working sufficiently to find the best solution with a minimum cost.
* Preparations a complete set of purchasing specifications for all
purchased items comply with most local and international codes.
* Preparations evaluation cost report for acoustic enclosure and air
attenuators to evaluate them by comparing the quality, cost and
scope and get the right suppliers.
*Preparations Excel worksheets as a precise Design Calculation
tools to select, size the proper items quickly.
*Working on projects for Aramco, PETROFAC, SABIC, Samsung,
HYUNDAI, SAUDI BINLADIN GROUP, Sinopec, CH2M HILL, Drake & Scull International, Saudi Electricity Company, Others
*Received a higher key performance indicator (KPI) value among the other colleagues
*Saving money and time for the company
*Contributed to good customer service.

Mechanical Design engineer at OTAIBI SILENCERS FACTORY (OSCO)
  • Saudi Arabia
  • October 2007 to April 2013

*Design steel oil storage tanks (bulk/day/skid mounted tank), (Single
wall & double wall), (Aboveground & underground tanks), (Vertical &
Horizontal types) according to Aramco standard & API 650 and
UL142 & UL58 Standards.
* Design Generator & Pumps Set soundproof & weatherproof steel
enclosure. Generator Power Houses with inlet & outlet attenuators with sizing air control equipment's like sand trap louvers, Air filter, motorized louvers and volume damper.
* Design slab floor weight, height, strength, length, width and soil
bearing load calculations.
* Design Exhaust system (sizing required silencer and calculate the
total back pressure of all exhaust system components (Silencer,
flexible tubing, elbows, vertical pipe critical length, etc.
* Design air stack, fixed ladder with cages(PIP STF05501 code),
Handrail, Machines trailers, pipe clamps, pipe lines
* Design structure steel members according to Aisc 2005 code.
* Design structure steel welded and bolted joints and lifting hook
according to Aisc 2005 code.
* Selection the suitable bolts according to Aisc 2005 code.
* Trouble shooting analysi

Gas turbine operation / maintenance engineer at East Delta Electricity Production Company (EDEPC)
  • Saudi Arabia
  • July 2004 to September 2007

Key Responsibilities and Achievements:
 Operation and monitoring GIS SF6 220 KV switch Gear.
 Operation and monitoring performance of single shaft single casing
two combustion chamber gas turbine.
 Carry out starting, normal operation and shut-down
 Operation and monitoring Oil systems (lubrication, control, trip )
 Operation and monitoring Fuel oil and fuel gas systems
 Operation and monitoring Air compressor ( Atlas copco)
 Trouble shooting analysis.
Achievements:
 Major overhaul/inspection for gas turbine unites 3, 1, 6 and 4 of
Damietta power plant.
 minor inspection for unit gas turbine 1, 2, 3, 4, 5 and 6
Operation and maintenance of 3408 & 3412 industrial and
Generator set engines ( CATEPILLAR Diesel )
 Operation and monitoring Service and instrument air compressors.
 Operation and monitoring performance of Closed cooling and
July 2004- Sept 2007Page 5 of 6
service water systems.
 Operation and monitoring Water traveling Screens.
 Operation and monitoring Fire pumps.
 Trouble shooting analysis.
 Maintenance of exhaust silencers of Gas & steam turbine units
According to sound level and exhaust gases analysis
Modifying the exhaust system of gas turbines to obtain maximum
power with low sound levels and the envirmental conditions.
Studying the effect of catalytic converters at the obtained power of
Gas turbine, steam turbines and CATEPILLAR Diesel.
 Trouble shooting analysis.

Designer of Plastic Cans at INAPCO for plastic industries
  • Egypt
  • December 2001 to May 2004

Design the different Models of plastic cans by AutoCAD.

Education

Bachelor's degree, B. Sc. Of Mechanical Power Engineering
  • at Faculty of Engineering- Helwan University
  • May 2001

Specialties & Skills

3D Modeling
Mechanical Design

Languages

Arabic
Expert
English
Intermediate

Memberships

Engineers syndicate
  • Member
  • December 2001
Saudi Council of Engineers
  • Member
  • March 2013

Training and Certifications

Wl-TRN1-3223 Basic Simulate Training with CREO 2.0 (Training)
Training Institute:
WorkLogix PTC
Date Attended:
March 2014
Duration:
36 hours
AOUSTIC ENCLOSURES DESIGN FOR DIESEL GENERATORS. (Training)
Training Institute:
NAJAH ENGINEERING CONSULTANTS L.L.C
Date Attended:
June 2010
Duration:
36 hours
Wl-TRN1-3607 Parametric Introduction Training with CREO 2.0 (Training)
Training Institute:
WorkLogix PTC
Date Attended:
May 2013
Duration:
36 hours
DIESEL GENERATORS DESIGN AND APPLICATIONS (Training)
Training Institute:
NAJAH ENGINEERING CONSULTANTS L.L.C
Date Attended:
May 2007
Duration:
36 hours
SIEMENS SGT5-2000E (V94.2)-single shaft single casing – twin combustion chamber-135MW base load Unit (Training)
Training Institute:
EDEPC)
Date Attended:
January 2004
Duration:
20 hours