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Ayman El-Halawany, Production Manager

Ayman El-Halawany

Production Manager·LEONI Wiring Systems

Egypt

Master's degree, Business Administration

Work experience

Total years of experience: 22 years, 9 months

Production Manager

November 2009 - Present

LEONI Wiring Systems

Cairo, Egypt

November 2009 - Present

Responsible on achieving production plans within the production area Right first time with zero defects.
Managing all engineering activities within the production area.
Managing all quality control activities within the production area.
Managing engineering, quality, planning, training and production functions within the segment.
Responsible on achieving the targeted efficiency, schedule adherence and both External and internal PPM.

Company industry:
Industrial Production
Job role:
Management

Total Quality Manager

January 2009 - November 2009

IDACO

Cairo, Egypt

January 2009 - November 2009

Responsible on all quality control activities within the company.
Responsible on Testing, inspection and packing processes.
Responsible on all Quality, environment and saftey systems, system and process audits, documentations and their approvals.
Responsible on customer problems resolutions within the organization.
Responsible on Customer requirements implementation and adherence to.
Responsible on local suppliers approvals and quality development projects.

Company industry:
Industrial Production
Job role:
Management

Processes and systems Quality Manager

July 2007 - December 2008

Schneider Electric Egypt

Cairo, Egypt

July 2007 - December 2008

Responsible on maintaining and validating ISO requirements within the organization to ensure continual improvement approach is being followed.
Repsonsible on monitoring company performance by developing and implementing the necessary processes and their KPIs, measuring and reporting them, and initiating the necessary corrective actions.
Responsible on monitoring Customer complaints and their solutions within the organization.
Responsible on monitoring process improvement action plans to achieve customer staisfaction.
Responsible on planning, managing and conducting QMS internal audits within the organization.
Memeber of the EMS internal audit team.

Company industry:
Industrial Production
Job role:
Management

Manufacturing Manager

May 2006 - July 2007

LEONI Wiring Systems

Cairo, Egypt

May 2006 - July 2007

Responsible on achieving production plans within the production area Right first time with zero defects.
Managing all engineering activities within the production area.
Managing all quality control activities within the production area.
Managing engineering, quality, planning, training and production functions within the segment.
Responsible on achieving the targeted efficiency, schedule adherence and both External and internal PPM.

Company industry:
Automotive Dealership & Distributor
Job role:
Management

Senior Quality engineer

January 2006 - May 2006

LEONI Wiring Systems - Egypt

Cairo, Egypt

January 2006 - May 2006

Handle daily Process audits on the assembly line
Gather line defect analysis from segments quality engineers to discuss within the factory review meetings.
Implement and monitor LPSplus (LEONI Productivity system) elements within work organization;
Train and monitor quality engineers performance to achieve “Right first time”.
Monitor and analyse factory figures to ensure compliance with targets.
Managing preparations for customer visits and audits;
Handling and maintaining ISO/TS16949 requirements and TUV Germany audits.
Quality core team member in FORS (new ERP) system implemntation project.

Company industry:
Industrial Production
Job role:
Quality Control

Vendor Quality and Quality Assurance Engineer

May 2005 - December 2005

LEONI Wiring Systems - Egypt

Cairo, Egypt

May 2005 - December 2005

Vendor quality Activities.
Coordinating supplier concerns
Components and Cables Inspection
Assure dealing with approved suppliers and materials.
Handling and participating in Internal System and Process audits.

Company industry:
Industrial Production
Job role:
Quality Control

Quality engineer

February 2004 - April 2005

LEONI Wiring Systems - Egypt

Cairo, Egypt

February 2004 - April 2005

Handle daily process audits on the assembly line;
Analyse line defects and organize necessary meetings to find solutions using several problem solving technics;
Ensure compliance to customer specifications
Handling and issuing supplier concerns and quality reports
Handling customer concerns by making the necessary containment actions, finding roote cause, make sure that corrective and preventive actions are implemented
Handling and maintaining ISO/TS16949 requirements

Company industry:
Industrial Production
Job role:
Quality Control

Operation and Process Control Engineer

October 2003 - January 2004

Galva Metal

Cairo, Egypt

October 2003 - January 2004

Issue and monitor maintenance schedules
Preparing a maintenance plan for all machinery, equipment & utilities
Create complete anaylsis for data collected
Create daily, weekly & monthly production plan,
Coordinate between sales and production to achieve scheduled customer requirements

Company industry:
Industrial Production
Job role:
Engineering

Education

Arab Academy For Science, Technology & Maritime Transport

November 2020

November 2020

Master's degree, Business Administration

Egypt

GPA (point): 3.87 out of 4

GPA (point): 3.87 out of 4

general Major in business administration for advanced management and business skills and strategic management

Ain Shams University

May 2003

May 2003

Bachelor's degree, Deisgn and Production Mechanical Engineering

Egypt

GPA of 2.7. Excellent grade of graduation project. Internship in Daimlerchrysler in year 2001 in Germany in the research and development center for trucks in stuttgart.

Skills

Inspection

Expert

Manufacturing

Expert

Factory

Expert

Production

Expert

Vendor

Expert

Autocad

Intermediate

MS Office

Expert

leadership

Expert

Inspection

Expert

Manufacturing

Expert

Factory

Expert

Production

Expert

Vendor

Expert

Languages

Arabic

Expert

English

Expert

French

Intermediate

German

Beginner

Training and Certifications

Training
ISO 9001 lead auditor
BVQi
CPIM
AMERICAN CHAMBER OF COMMERCE
CPIM
AMERICAN CHAMBER OF COMMERCE