QC piping inspector
Nasser S. Al Hajri Corporation (NSH)
Total years of experience :13 years, 5 Months
• Checking and verification of material classifications as per reference drawing prior to welding.
• Inspection of Material Specifications in accordance with all Mill Test certificates.
• Checking the Piping Material as per Codes and Project Standard Specifications.
Hydrotest package Preparation:
• Preparing test packages as per below sequence.
Test package flow chart.
SIS (Safety instruction sheet)
Pre-test documentation.
Pre-test punch list.
QC documentation.
Pre-test preparation.
Pressure testing.
Visual inspection.
Layup post testing.
Re-instatement / Final inspection.
• All relevant Drawings(P&ID, Piping Isometrics, Piping layout, General arrangement drawings etc.)
• Hydro test report (Pressure test clearance form, pressure test chart, line flushing report)
• QC Reports(Weld history, visual inspection, radiography test reports, magnetic particle inspection report, dye-penetrate inspection report, post weld heat treatment report, painting and coating report, hardness report, positive material identification report etc.)
• Material test certificates(All material MTCs which you have used to construct the entire system)
• Calibration certificates of pressure gauges, pressure recorder and other instruments which are suppose to use during pressure test.
Hydrotest package review:
• P&ID for correct revision.
• Isometric drawing for correct revision.
• Isometric drawings confirm to P&ID.
• Boundaries of hydrotest, filling / draining/ vent point ensure all necessary P&ID's / isometric are in the package.
• Ensure all lines are listed in the test package are identified and test pressure is correct as per LDT.
• check blind lists of sizes, thickness and rating.
• Check exception lists.
Projects: 14M Test Cell Facility Project (Jeddah - KAIA)
Jazan Grain Silos Flour Mills & Ancillary Project (Jizan)
King Abdullah Sports City (KASC) - Jeddah
• Organize, implement, conduct and manage the QA/QC Programs as per the Company's Quality Policy.
• Checking and ensuring that the work on site is going as per Project Specification, Method Statement and per approved shop drawings.
• Ensuring that all the approved & inspected material used on site.
• Checking weekly storage of materials at site is stored & preserve properly.
• Ensuring the quality records are properly made & maintain the quality records.
• Inspect & witness all the ongoing activity at site.
• Coordinate all inspections, monitor the required tests and record inspections and tests made pass the Contract Plan and Contract Specifications.
• Ensure that Non-Conformance Report (NCR) are raised once the activities deviated from the Contract Specifications, method of statement & shop by initiating corrective & preventive action.
• Identifying the material (pipes, flanges, fittings etc) as per the material take off list and isometric drawings during the fabrication.
• Preliminary welding inspection activities (fit-up, root pass, intermediate, and hot pass, materials trace ability, dimensional checking and orientations of piping components).
• Performing other duties as assigned by quality department manager.
• Checking concrete slump and temperature @ batching plant and during concreting time.
• Before concreting commences ensuring proper access for workers involved in placing, compacting and finishing concrete etc.
• Ensuring spilt concrete or grout cleaned immediately.
• Checking repairing works (cutting, chipping, patching & grouting) of structural concrete surface due to honeycomb, tie rod holes and other imperfection of concrete surface according to approved method of statement.
• Review and maintaining records of Calibration certificates of Instruments, Personnel Certifications, Batch test Certificates for Consumables etc.
Project: Construction of 38 Residential Villas - Al-Khobar (KSA)
• Prepare inspection request prior to accept the construction piping / welding work, pressure testing and releasing of fabricated pipe lines in order to prepare certification for the completed items.
• Controlling the quality of the works as per given standard, drawings and Inspection and Test Plan.
• Preparation of Hydro test (hydro, pneumatic and service) packages for tie-in and nearly installed pipelines.
• Confirm repairs re-testing and re-inspection accordance to specification.
• Study contract & specification thoroughly for developing PQP and QCP'S/ITP'S for various projects to meet customer’s expectation/requirements comprehensively.
• Implementation of QCP'S/ITP'S at site.
• Monitors the daily and weekly accomplishment of sub-contractors whether or not they have performed ahead of schedule.
• Inspection and acceptance to customer supplied materials, contractor supplied materials such as Pipes & Fittings as per requirements of the Client Specifications.
• Maintaining the material stock require.
Projects: Al Shatea Residential Project (123 Villas) - Dammam.
Al Rabiyah Project (22 Villas) - Doha Dhahran.
Al Aliya Project (Labor Housings) - 2nd Industrial Area.
• Maintaining log sheets for all 3 contractors, submittals log sheet, incoming outgoing letters for contractors & head office, documents for review by engineer, minutes of meeting, filling log sheet to track the number of files used & running by revision etc.
• Preparing the Quotations, Purchase order, Production order, Bill of quantity & Invoices etc.
• Coordinating with suppliers for the delivery of owner supply materials like ceramic, doors, windows, handrails, water & septic tanks, washbasins & WC etc.
• Handled the tasks of receiving and processing information in an accurate and efficient manner.
• Handled company-wide vendor drawing reproduction, distributions and transmittal's.
• Assigned the responsibilities of receiving, logging, tracking, filing and monitoring engineering and supplier drawings.
• Following up with the contractors for daily report, monthly report, two weeks look ahead schedule, invoices to be submitted without fail as per management.
• Handled the tasks of conducting database research and report generation.
• Responsible for maintaining filing systems as well as proper management of maintenance systems.
• Handled the tasks of scanning and indexing documents and manuals into the electronic filing systems by linking in log for easy tracking.
• Responsible for setting up document control files for engineers and suppliers.
• Responsible for preserving and maintaining confidentiality of document management activities.
• Assisted in the turnover of documents and drawing at the completion of jobs.
• Worked with Directory structures for storing and filing electronic drawing files.
• Assigned the tasks of preparing records, distributing documents and keeping files by using paper-based and electronic systems.
• Performed routine administrative tasks as required.
• Perform general clerical duties to include but not limited to: photocopying, faxing, mailing, and filing.
• Maintain hard copy and electronic filing system.
• Research, price, and purchase office furniture and supplies.
• Handling petty cash, estimating costs and monitoring expenditures.
• Managing the office services including liaising with vendors and contractors.
• Liasioning and coordinating with various departments within the corporate office and all branches.
• Organizing and processing mails efficiently.
• Other administration and account duties such as answering the telephone & redirecting calls, courier service arrangement, office equipment maintenance, stationery monitoring, update on attendance record and assist in employee claims.
• Maintain and distribute staff weekly schedules.
• Other administration duties as and when assign by the Manager.