Electrical commissioning engineer lead
Hatch
Total years of experience :13 years, 1 Months
Lead & Supervise the actives for POV & Commissioning of: Combined cycle GT power plants (2*335MW-Electrical BOP), Sea water intake substation-ATA substation, Condensate treatment center & Water Treatment plant at Emirates Global Aluminum (EGA), Abu Dhabi
* conduct POD Electrical meetings with sub-contractors, Man power handling, work flow and project flow management for pre operation verification, commissioning, troubleshooting & Defects clearance
* Follow test, functionality procedures and execute the work on time with the compliance of safe PTW-LOTOV work behavior. Review & approve schemes and test records
* Conduct Site Acceptance test (SAT), Functional Demonstrations and plant systems (UPS, MCCs, LV DBs, Lighting, Earthing, MV switchgears, LV & MV motors, panels, GPP, GCB, Station service-LCI-Excitation-Unit auxiliary & GSU transformers & GIS interface panels) handover to client along with all necessary documentations
* Construction Site Inspection, supervise contractors, client-contractor coordination, Planning for Man-Method & Material towards successful execution.
Quality Control, Testing and commissioning of LV switchgears (MCC, MDB, MOV, SMDB, EMDB, DB, ESMDB, PCC, APFC, VFD panels etc)
To ensure: Insulation Resistance Test, High Voltage, CT analysis, Current injections, Relays & Breakers Testing, Red pen preparation, Documents and drawing approval in accordance with IEC standards, IP and Type test technical standards.
ISO forms and formats preparation for Quality control, Factory and Site commissioning.
Issuing QC Certification, Documentation, Conduct Factory Acceptance Tests
Various control metering equipments, protection Relay, MCCBs, ACBs, VCBs configuration
Following company’s quality policy for deliver quality products & preparing ISO documents related to quality like Calibration Record, Raising NCRs against quality deviations and ERP process
Handle Production department man power to ensure quality standards.
Checking of drawings, Panel BOMs, Schematic, GA, Controls Drawings, wirings
Functional and Standardizations & LV switch Gears Site Testing, Commissioning and coordination with Clients Systems in site testing and commissioning.
Site management -Site Planning & Site Co ordination: conduct Daily meeting with clients, Man power handling, work flow and project flow management by effective utilization of MS Projects 2007 & 2010, construction-erection-Testing and commissioning, Defects clearance, inspections & Execution
Conduct Site Acceptance test(SAT), Site Take over and handover process(TOC), clearance of Defects after Take Over (DATO), System Trouble shooting, Snag clearance and plant systems handover to client.
Documentation and Reporting: Provide monitoring & approval for Method statements, work permits, Transmittals & Testing commissioning Protocols and client submittals, Red pen release, cloud storage management and document control.
Man & Material Handling: Electrical Panels & MEP works, Instrumentation installations supervision, process-site Heat Recovery Steam Generation maintenance, Stream Water Analysis System (HACH), Carbon Emission Monitoring System control (Emerson) and coordination.
MCC, GE Digital Control System, Inverter panel, Automatic Lighting control and other electrical and instrumentation panels- Trouble shooting, Loop checks, QC, Testing & commissioning.
Various control metering equipments, protection Relays, Circuit breakers settings & configuration
HSC & Project Security: Coordinating with sub-contractors (AMTC, BinGhalib) and OEM (UNIS, Emerson, GE & Hach) towards work flow and issues clearance.
Operation and Commissioning of Plant Electrical Utility and E&I Maintenance
Shift and Man power handling, operation of various relays, VCB, ACB, sensors, pneumatic, hydraulic & electronic instruments.
Commissioning and operations of HT panels, HT Motors, LT panels, PDBs and MCCs.
Implementing Preventive Maintenance Plan in to carry out PM in the plant equipments.
Hands on maintenance HT< circuit breakers, PLC, VFD access and monitoring, HT compressors, APFC Substation.
Ensure Nil Breakdown, trouble shoot & clearance in world’s largest Process house of Terry Towel unit-Pre Treatment Range, Color Pad Batch, Washing Range, Pad Steam, Anglada finishing range, color kitchen-machineries and Process laboratory E&I.
Work with TPM, TUV, ISO9001-2008, Safety systems-HIRA, OHASAS & SAP ECC6.
Motor -HT panels- soft starter- Transformer- Generator-All types of MPR relay operation and setting coordination for motor load and no load soft startups
Control design, Testing, Marketing commissioning & servicing of Harmonic Free Series Reactor soft starter (440V-13.8KV :1KW-37MW Motors)
Perform factory Quality, PLC control & Functional Testing, HV Test-Up to 29Kv, Torque Testing, Secondary Injection, Primary Injection, IR Test On Panels & cables
Erection & commissioning of motor Start and Run Soft Starter with Compressors, Rolling Mills, Conveyor, ID fan and chillers etc., at Steel plants, cement plants, Oxygen plants, Textile Industries, Automobile Industries, L&T Pumping stations and Hydro plants
Projects handled in throughout India and Overseas for MV & LV soft starters, MCC, PCC, APFC panels and switch gears commissioning.
Projects Executed at Overseas:
13.8kV, 9.2MW Compressor Motor soft start up testing with generator source, Singapore
11kV, 5MW Soft starters for 5no.s of chillers and 72 nos of APFC, MCC panel, Bahrain
440V, 130kW compressor Motor start and Run with 150kW Generator with Soft starter for APEX global, Ghana
Tanzania CII international Exhibition presentation
Operation and Maintenance of 18V34SG lean burn combustion 6.5 MW Wärtsilä Gas Engine and 4MW DEUTZ engine Power plant for compensate chloride plant power requirement and export power to Grid system.
Operation, control and Maintenance incorporated ABB alternator, Synchronization panel, incomers, bus couplers, MCC & control panels and 11KV substation.
Shift and Man power handling (WARTSILA, DEUTZ engine), operation of various relays, VCB, ACBs instruments and sensors.
Continuous monitoring Zone of protection like differential, earth fault, directional, loss of prime mover / excitation system, under reactance, un balance loading-negative sequence, line over voltage/current, rotor faults Prime mover generator, power grid, Battery bank, charger panel and diesel generator operation & maintenance
Monitor-control and trouble shoot of WECS3000- Wärtsilä Engine control system: Sensor multiplex unit, Cylinder Control unit, Main control Unit, Local Display Unit, Distribution control Unit Automatic Voltage Regulating unit Vamp 240 for excitation system, oil & water cooling system- water quality control, lube oil system, chiller, turbo charger, sub-station, Transformer, synchronizing and parallel operation of Grid- Gas engine Generator and Diesel engine generator.
Monitor -Control Entire System including Turbo charger and boiler has to run within a range of Various parameters like temperature, pressure, flow, Voltage, Current, power factor and stability
operation for star up with Diesel generator- gas engine and grid combined startup
Operation, trouble shooting in HT panel board - Radiator motors and panel - Motors control panel -Battery charger and LT panel, O&M
Operating plant with 5S, safety systems (HIRA, OHASAS and TUV), Perform electro-mechanical Scheduled, Preventive, periodical & shutdown Maintenance.
To conduct safety & Technical trainings to achieve Zero Breakdown, avoid unplanned & Loss time shutdowns
B.E K. L. N. College of Information Technology, Madurai Electrical and Electronics Engineering 2011 73.86 %
H.S.C DUDLY Hr. Sec. School, Dindigul. Vocational 2007 86.25 %
S.S.L.C M.S.P.Solai nadar Hr.Sec. School, Dindigul. General 2005 75.00 %
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