Section Manager
Fauji Fertilizer Bin Qasim Limited
Total years of experience :18 years, 3 Months
Fauji Fertilizer is a leading fertilizer manufacturing unit (DAP/UREA complex). Daily Ammonia production at the plant is
around 1, MT while Urea & DAP production is around 1, MT each.
My role as a Section Manager - Instrument - Ammonia Plant
* Lead teams for plant construction, Pre-commissioning and startup activities.
* Technical focal point coordinating Instrument & Control activities among vendors, contractors and disciplines.
* Participate in detailed engineering reviews, hazard and operability studies, fire safety studies, emergency plan studies
Fauji Fertilizer is a leading fertilizer manufacturing unit (DAP/UREA complex). Daily Ammonia production at the plant is
around 1, 570 MT while Urea & DAP production is around 1, 900 MT each.
My role as a Section Manager - Instrument - Ammonia Plant
Lead teams for plant construction, Pre‐commissioning and startup activities.
Technical focal point coordinating Instrument & Control activities among vendors, contractors and disciplines.
Participate in detailed engineering reviews, hazard and operability studies, fire safety studies, emergency plan studies
and PSSR.
Planner Engineer - SAP
Maintenance and reliability assurance of Control systems, Machines, equipment and Field Instrumentation
Plan and Implement up‐gradation of equipment, control system and Instrumentation.
Ensure reliability of Instruments and control systems during plant operation.
Attend project related meetings, review commercial documents, proposals and packages.
Plan and execute short term and midterm maintenance plans for Instruments and control systems.
Inventory management of critical spares.
Ensuring the normal operations and maintenance of the Ammonia plant.
Updating of IMS procedures, work instructions and reporting.
Annual Budget Formation
Member of HAZOP Analysis Team Ammonia plant
Conduct job safety analysis (JSA).
Compile On - Job training to new employees (Apprentice Engineers / Staff employees)
Retrofit of Vibration Monitoring System - BN to BN System $ K Team Leader
$ K Team Leader
Upgradation of Control System - Air Blower - Allen Bradly - Control Logics
Upgradation of Control System - Burner Management System - SIEMENS - S5 TO S7 PLC $ K Lead Engineer
Upgradation of Control System - Steam Turbine
Migration of MODICON PLC to Quantum Controllers - MODICON $K Lead Engineer
Revamp of DCS console -XA system - ABB
Modification / Development of Soft MOS / POS switches at Ammonia Plant - ESDS
Installation, commission and startup of Ammonia Recovery Unit
Installation, commission and startup of Hydrogen Recovery Unit
Lead teams for plant construction, Pre-commissioning and startup activities of Papers Plant machine - M/s. Voith
Germany
* Lead I&C Maintenance team to perform Day-to-Day running activities of the Plants.
* Installation, commissioning & start-up of DCS (PCS7) by Siemens Germany.
* Installation, commissioning and programming of SIMOVERT Master Drives and Micro-master Drives.