CONTROL ENGINEER
TECHNIP
مجموع سنوات الخبرة :33 years, 1 أشهر
I have been working as Control Engineer with TECHNIP and providing Engineering Support Services (PMC) to ADNOC company ZADCO. ZADCO is an Oil & Gas producer from offshore fields.
Key roles and responsibilities:
♣ Technical Authority for Instrumentation & Control systems in Engineering Support activities
♣ Technical Support services on Engineering Support, Project management and Commissioning to Offshore & Onshore assets on instrumentation & control systems.
♣ Brownfield Projects Execution activities such as, Planning, Procurement, Engineering, Procurement, Installation & Commissioning
♣ Identify & execute long term and short term upgrade projects
♣ Coordination with Operations Support, Production, Engineering etc., divisions.
♣ Obsolescence studies of the installed equipment and develop options that will improve the reliability of the original installed equipment.
♣ Coordination with Major Project teams
♣ Participate in all safety studies such as HAZOPs, SIL etc.
♣ Prepare documentation in the form of Work Packs associated with upgrade projects
♣ Purchase, Service & Contracts Management
♣ Establish Maintenance contracts for I&C systems
♣ Spare Parts Interchangeability Records (SPIR) management
♣ Participate in the Factory Acceptance Tests (FAT) / Site Acceptance Tests (SAT)
♣ Prepare budget for instrument related activities (OPEX & CAPEX)
♣ Populate inputs into CMMS-Maximo to ensure data and history of equipment activities
Falcor is an Engineering company providing Technical & Engineering support to various Oil & Gas industries within ADNOC. Worked for Instrumentation projects for clients in ADNOC.
Key roles and responsibilities:
♣ Technical Authority for Instrumentation & Control for Engineering projects in FEED, EPC & in Operation phases
♣ Engineering Support & Maintenance Engineering activities
♣ Project Management Support
♣ Brownfield project activities such as Project Management, Engineering Support, Project Monitoring, Commissioning activities etc.
♣ Deliver objectives in both Greenfield & Brownfield Project environments, aligned with Project Management Team (PMT) expectations on HSE, Quality and Technical requirements
♣ Responsible for Safety Critical Equipment (SCE) Integrity Management system implementation across all projects
♣ Provide technical / engineering support to relevant stakeholders
♣ SCE Performance Standards (PS) and Written Schemes of Examination (WSE) development
♣ Validate the management of change (MOC) during engineering and project phases
♣ Participate in the preparation of project pre-commission execution sequences and schedule logic.
♣ Participate in Formal Safety Assessment studies: HAZID, HAZOP, LOPA etc.
♣ Conduct Safety Integrity Level (SIL) studies
♣ Support Process & Technical Safety activities and also in the development of Safety Case / COMAH / HSEIA Report
♣ Conduct Reliability studies such as Root Cause Analysis, FMECA etc.
♣ Implementation of Asset Integrity Management System (Integrity & Maintenance management)
Key accomplishments:
♣ Completed interface Engineering projects on various packages of ADMA-OPCO & ZADCO’s UZ-750 project
♣ Conducted SIL Assessment studies for various facilities in ADMA-OPCO
♣ Takreer’s Nitrogen facilities extension project completion
♣ ZADCO’s Crude Oil Metering Systems (Flow Computers) upgrade project completion
♣ Refrigerant Compressor’s Control System (including Anti Surge system) upgrade project
♣ Gas Turbine Control System upgrade project (Mark V to Mark Vie)
♣ Enhanced quality of EPC phase COMAH report by working along with the ADMA & ZADCO Project teams
♣ Developed SCE Integrity Management System (corporate document) for ADMA-OPCO in line with the international best practices.
ZADCO is an Oil & Gas producer from offshore fields in ADNOC group of companies. It operates from two super-complexes and two island facilities. Worked in Reliability & Data Management team.
Key roles and responsibilities:
♣ Design review for lifecycle safety, operability, maintainability, constructability and compliance
♣ Development of control philosophies, specifications and equipment / system testing strategies
♣ Ensure Asset integrity Management activities in Projects
♣ Provide technical / engineering support
♣ Conduct Reliability Studies on plant operating systems
♣ Improve the equipment Reliability and availability by conducting Root Cause Analysis (RCA), Failure Analysis
♣ Carry out equipment Criticality assessment, FMECA studies, RCM (reliability cantered maintenance) studies etc.,
♣ Coordinate with Original Equipment Manufacturers for technical supports
♣ Review the best industry practices and shareholders’ practices and roll out effective implementation for enhancing the equipment / system Reliability
♣ Functional safety management system implementation on Instrumented Protective Functions (IPF) in line with Shell DEP 32.80.00.10 & IEC 61511
♣ Facilitate Safety Integrity Level (SIL) studies on SIFs / IPFs
♣ Review Engineering projects & packages and ensure ‘As-built’ condition
♣ Prepare the Statement of Requirement for contract documents & technical evaluation
• Plan budgets (CAPEX & OPEX), forecasts & resource needs
• Develop Asset Register (Master Database) and Maintenance Database
• SPIR & Inventory management
♣ Refer to Group standards, International Codes and Standards (ADNOC CoP, API, ANSI, BP, ISO, SHELL DEPs etc., ) for their implementation across various business functions
Key accomplishments:
♣ Implemented Maintenance Management System (MMS) across operate phase assets
♣ Established Maintenance Contracts on critical Control Systems
♣ Conducted operate facilities’ Reliability & Availability studies
♣ Identified areas of improvements in Satah Full Field development project’s Functional Design Specifications (FDS) on Instrumentation & IPF functional safety. Successfully enhanced FDS in line with the Shell DEP 32.10.10 & IEC 61511 by working with project team
On a secondment contract, through FALCOR Engg Services, worked as Reliability Engineer-Control in Reliability & Database Management Team. In addition to the responsibilities listed for ZADCO the other key responsibilities include the following:
• Technical Authority for implementation of Functional Safety management in Projects & Operate phase assets
• Ensure the Functional Safety of Safety Instrumented Systems (SIS) with respect to BP practices.
• Periodical review, verification and update of Functional Safety records
• Audit and validate the Functional Safety implementation in Projects
• Ensure HAZOP studies are done and updated
• Conduct SIL studies on SIFs for in-house engineering projects
• Develop Maintenance Strategies for all SIFs
Key accomplishments:
• Successfully completed the initial phase implementation of Functional Safety management system as per BP and IEC 61508 & 61511
• Carried out the SIL studies (Assessment and Verification) for in-house engg. projects
• Identified the few systematic errors in the Umm Shaif Gas Injection Facilities (USGIF) project’s SIL determination process
• Enhanced the SIFs reliability in Integrated Gas Development (IGD HAP) project by validating the Instrumentation Functional Design Specifications in line with BP GP 30-75, 76 & 80 and IEC-61511
• Conducted Root Cause Analysis on various equipment failures, within a team environment
• Performed FMEA on various equipment as part of Reliability Studies
• Established Maintenance Contracts for major Control Systems
FERTIL is in the petrochemical sector in ADNOC group companies, producing Ammonia and Urea. I worked in the Instrumentation Section of Maintenance Department.
The key roles and responsibilities include both Maintenance and Project activities:
Develop Maintenance Strategies for Instrumentation & Control Systems (I&C)
Responsible for Plant I&C systems maintenance activities
Ensure Reliability & Availability of all field instrumentation and Control Systems
Ensure timely completion of Preventive Maintenance programs
Management of equipment failures through Corrective Work orders
Maintain the plant maintenance history and their records
Plan the Maintenance budget, forecasts, resource needs
Plan the shutdown / turnaround / overhaul activities
Provide technical / engineering support to the Engineering & Operations
Plan Asset replacement / upgrade of I&C systems strategies and execute through Brownfield projects & Plant modification projects
Roll out project execution plan & Ensure timely completion of all projects
Develop project/contract scope of work for Asset Replacement / upgrade
Prepare the Statement of Requirement for contract documents
Preparation of Control systems design philosophy, specifications etc.
Conduct Techno-commercial of contract bids
• Inventory management & identify Critical Spares to ensure the availability
of I&C equipment
• Participation in FAT and SAT
Lead the team of technicians
Cost control
Develop UAE Nationals
Key accomplishments:
Successful working in a multi-national environment
Identified various areas of concern and improved the reliability and availability of I&C systems
Successfully completed the following upgrade projects by obtaining budgets approvals, defining scope of work, engineering references & requirements, selecting the system, appointing the contractor and Commissioning.
o Compressors Anti Surge control system (pneumatic system to CCC’s Reliant 5 Series system)
o Boiler Control system (pneumatic control systems to Honeywell TDC3000 DCS)
o Burner Management System - BMS (relay based logic systems to TRICONEX TMR safety PLC)
o Ammonia Loading Arm controls & logic system (relay based system to Modicon PLC based system)
NFCL is one of the biggest producers of Ammonia and Urea and in India. I worked with the project team in expansion of Ammonia/Urea /Utility and Power plants. Appointed as a PMT Senior I&C Engineer to oversee contractor’s EPC (Engineering, Procurement & Commissioning) activities. Upon successful commissioning of the expansion plant my responsibilities were related to plant maintenance.
The key roles and responsibilities in the project phase include the following:
Participate in Formal Safety Assessments such as HAZOP studies
As a PMT engineer, responsible for all technical issues for Instrumentation & Control systems
Monitor the progress of project, engineering, construction, pre-commissioning and commissioning.
Technical review & validation of Engineering design activities by third party consultants, EPC contractor for all Instrumentation, DCS & Safety Instrumented Systems (SIS)
Ensue timely deliverables by EPC contractor, following review & approval cycle
Preparation of specifications & data sheets
Coordination & communication with other discipline specialists and departments to solve any differences due to interface activities
Instrumentation Contractor selection process for construction scope
Review bidder’s lists, Contractors ITB packages and bid documents for contract / purchase
Supervise, manage and audit the project management consultant’s specialists & work to ensure compliance in accordance with Company’s Quality Assurance process
Key accomplishments:
Successful completion of Expansion Project activities in Ammonia & Power plants with in the company frame work, guidelines and standards
Commissioning of expansion project I&C systems
Successful completion of existing plant’s brownfield projects in relation to expansion project
Development of maintenance strategies for expansion project I&C systems
Successful execution of Shutdowns & Turnarounds
IGPL is producing Phthalic and Maleic Anhydride and was expanding the facilities 100% through expansion project.
Considering m engineering experience, company appointed me as Project Engineer in the expansion Project team in addition to Maintenance responsibilities, within the functional discipline of Instrumentation & Control.
Although key responsibilities are similar to that of Nagarjuna Fertilizers & Chemicals Ltd., their execution was within the IGPL company’s frame work, standards and technical consultants.
Key accomplishments:
Successfully carried out Project works while attending Plant Operations & Maintenance requirements
Successful completion of assigned Expansion Project Engineering activities
Prepared the complete Scope of Work for Engineering Package and tender documents for existing plant’s Brownfield projects in relation to expansion project
KOBE Engg consultants is an Engineering consultancy in the field of Chemicals and Bulk Organic Chemicals. I worked in the Engineering team.
The key roles and responsibilities are:
Participation in Project feasibility studies
Participate in all RAM studies, HAZOP studies, FMECA studies etc.
Basic and Detail engineering of Instrumentation & Control
Preparation of Control & interlocks narratives, control schemes and strategies
Preparation of specifications & data sheets
Selection of Instruments
Control valves & Orifice sizing
Preparation of Engineering deliverables such as Hook ups, cable schedules, loop schematics etc.
Deputation to project site to supervise installation & construction activities
Co-ordination with Instrument contractor in planning erection schedules, manpower deployment, material management & commissioning activities
Commissioning supervision of all I&C systems
Key accomplishments:
Working in a team environment
Successfully learnt major Engineering Concepts
Assistance to Engineering Lead in successful completion of Engineering functions for Ethylamine facilities project
Realization of a Chemical Process Plant through Design & Engineering phases