Production Foreman
Gulf food company llc ( Americana quality )
Total years of experience :12 years, 2 Months
Join this company during the erection of plant. Set 2 lines breading line and forming line . Controlling 160+ workers incuding 10 line leaders, reporting to production manager. Data verification, trails of new products, development, yield, GMP's, workers trainings, make sure to achieve dily plans by100% .
Maintain work flow by setting process variables, monitoring steps of the process; observing equipment and control points; monitoring resources and personnel; facilitating corrections to malfunctions; completes production task for company and client’s products, implementing cost reductions
Provide manufacturing information by sorting, initiating, compiling, and analyzing production performance data and records
Completes production plan by scheduling and assigning personnel; accomplishing work results; establishing priorities; monitoring progress; revising schedules; resolving problems; reporting results of the processing flow on shift production summaries
Produce different toppings, meat cuts, fries, burger and several other products for clients; Subway, Papa Jhone’s, Burger king, Pizza hut, Supreme, IKEA, Tim Horton and successfully fulfilled the McDonalds requirements by scoring 96% in audit
Meet daily production target level to ensure maximum productivity
Maintains quality service by establishing and enforcing organization standards
Ensures operation of equipment by calling for repairs; evaluating new equipment and techniques
Maintains safe and clean work environment by educating and directing personnel on the use of all control points, equipment, and resources; maintaining compliance with established policies and procedures
Contributes to team effort by accomplishing related results as needed
Production planning and scheduling ensuring all resources are utilized in efficient manner
SAP end user (Production planning and Material Management module)
Raw material reconciliations with SAP, Reduce variances to achieve designed product yields
Optimize manufacturing process as required in case of problems or process variations
Rework Management, keep Rework stocks minimum
Quality and Food Safety complaints reductions by taking appropriate actions
Direct responsibility for maintaining the process condition
Responsible for taking necessary corrective action in case of a CCP deviation
Ensure 95% production compliance every day
Work to ensure that departmental objectives as they pertain to plant safety, efficiency (productivity), quality (including weak links, consumer complaints) and personnel are achieved
Maximize yield and operating efficiencies
Contribute to team effort
Managing and improving production processes to enhance product quality and maximize efficiency
Plan, communicate and monitor raw material needs per production demand
Making sure that products are to the highest grade and production standards
Plan, organize and monitor resources to achieve efficient use of labor, equipment and materials
Recognize and resolve production and quality issues through Corrective Action Plans
Coordinating with other Production Shift Supervisors in related areas of manufacturing to ensure the smooth running of operations
Report any non-compliance issues
Directly supervising hourly production
Creating an environment that is conducive to teamwork
Maintains safe and clean work environment by educating and directing personnel on the use of all control points, equipment, and resources, maintaining compliance with established policies and procedures
Conduct performance evaluations and make recommendations regarding employees
Maintain up-to-date work records
Prepare purchase orders to obtain materials, tools, and equipment
Supervises and coordinates activities of workers engaged in packaging products and materials for storage or shipment
Monitoring the quality of finished products
Inspects products prior to packaging and returns rejected products to production departments
Observes packaging operations and inspects containers to verify conformance to specifications
Starts, adjusts, and repairs packaging machinery, or notifies maintenance department
To undertake the organization and rotas of the daily cleaning of the building in line with Health & Safety Standards
To control and monitor the correct use of appropriate cleaning materials in the area
Inspect sites or facilities to ensure established safety and cleanliness standards are met
Train, instruct and supervise the work of Cleaning Staff
Ensuring correct levels of stock is held and replenish when minimum levels arise
Organizing general housekeeping and cleaning around the building and litter control
Overseeing washing, drying and ironing items when necessary
Oversee production keeping efficiencies and assisting with change overs, shift changes, etc
Monitoring plant production to ensure consistent material flow and quality
Monitor and manage employee work schedules and coordinates breaks
Work closely with mechanics to minimize downtime by scheduling special assignments, assist during breakdowns
Liaising with other Production Shift Supervisors in related areas of manufacturing to ensure the smooth running of operations
Graduation
