Production Supervisor
City Cement Company
Total years of experience :18 years, 9 Months
Objective:
The primary responsibility of this position is to lead and coordinate the Production Team in production of clinker and cement in accordance with the safety, environmental, quality and quantity objective for the City Cement plant to meet budgeted requirements and customer needs.
Responsibilities:
• Responsible for taking all measures to ensure that Production personnel work in a manner and with the protective devices, measures and procedures required by the Occupational Health and Safety Act, and plant safety rules, policies, and procedures.
• Taking the lead in the investigation and follow-up of incidents and/or near miss incidents.
• Ensuring that safety meetings are held as per established guidelines and that those meetings are effective. Attend such meetings as per established guidelines.
• Responding to, if required and appropriate, and following-up on safety concerns brought forward from the group.
• Conducting safety related inspections of work areas as per established guidelines.
• Advising workers of the existence of any potential or actual danger to the health or safety of the worker of which he is aware.
• Taking every precaution reasonable in the circumstance for the protection of a worker.
• Protect the plant’s equipment and maximize its utilization and reliability.
• Produce the forecasted quantities and quality of raw mix, clinker and cement minimizing con-compliance.
• Ensure that all environmental guidelines are followed and complied with.
• Maintain accurate records relating to kiln, cooler and chains installation.
• Make sure that all control parameters of the lab, the control room and the field is met.
• Coordinate and facilitate key decision making and problem solving with the team when dealing with mechanical, electrical, process, quality, productivity or manpower related problems.
Specific Accountabilities:
• Meet the forecasted production of clinker and cement within the production budget
• Meet the quality objectives for raw mix, clinker and cement.
• Ensure cooperation and teamwork within the production teams.
• Administer the terms and conditions of the Collective Agreement in a fair, firm, and consistent manner. Provide grievance counseling as required.
• Promote good relations and communication between the maintenance and production departments.
• Coordinate training for the production employees.
• Ensure productivity, housekeeping and quality of work standards are maintained within the production department.
• Aim to achieve 98% reliability on all major pieces of equipment.
• Achieve personal and departmental goals.
• Perform the duties of the Production Coordinator in his absence.
• Represent the production department when coordinating and organizing the teams work with other departments.
• Provide leadership and ensure communication within a team environment to achieve the production objectives.
• Report on the team’s shift activities and observations, safety meetings and production level.
• Member of the production on-call system.
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Shift leader, Process Engineer
18 Aug. 2008- up to May 2013: Alsalam Cement Production Company (ACPC), Sudan
As a shift manager (Production management, Operatiion dept.)
➢ Coordination with production engineer / maintenance engineer/ foremen regarding the planning of operation and maintenance activities.
➢ Ensure smooth operation and maintenance activities in the shift
➢ Guide the central control room (CCR) operator in operation during emergencies /contingencies.
➢ Identification and rectification of spillage/ polluting points.
➢ Smooth and cordial general administration of the shift
➢ Lead the team in case of accidents / untoward incidents.
➢ Utilisation of the right work practice for a particular job
➢ Ability to operate the plant in absence of the CCR operator.
➢ Ability of perform section head missions.
➢ Direct action and ensure achievement of production targets with less expensive.
➢ Ensure availability of raw material during the shift and preparation for next shift
➢ Ensure obligation of ACPC instructions and implementation of the QMS system
09 July. 2007 -16 Mar. 2008
Sudanese Company for Mobile Telephone (Zain); Sudan
Data Entry
➢ Insert all the data relating to the Directorate on the computer.
➢ Prepare and Statistics Directorate data.
➢ participate in the knowledge management processes and by the nature of the work.
➢ Any other duties assigned to it in the sphere of competence of Occupation.
02 April. 2005-14 Jun .2007
Abdullah Basheer Company for Chalk; Sudan
Chemical Engineer
➢ Supervise and arrange chemical processes of chalk in production line
➢ Order spare parts and tools from suppliers.
➢ Responsible for scheduling and planning the use of chalk
➢ Ensure availability of raw material and preparation during work.
➢ Ensure smooth operation and maintenance activities in the shift.
➢ M.sc Research
Ensure obligation of company instructions and implementation of the QMS system.
B.sc Research
aSafe storage of Chemicals in Giad industrial area (Safety), Giad industrial city, Sudan.
(Separation processes) Liquid air, separation of nitrogen and oxygen from air in (Sudanese Factory for Gases), Sudan.
PERIOD PLACE SPECIALIZATION Two months 2000 Khartoum Technical Center, Khartoum, Sudan Basics of Mechanical Engineering