Haytham Sakr, Operational excellence head

Haytham Sakr

Operational excellence head

Almualim holding

Location
Egypt - Cairo
Education
Bachelor's degree, Mechanical design and Production Engineering
Experience
15 years, 6 Months

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Work Experience

Total years of experience :15 years, 6 Months

Operational excellence head at Almualim holding
  • Saudi Arabia - Riyadh
  • My current job since February 2016

lean implementation for all branches and the HQ

Lean six sigma consultant at Symbios consulting
  • Egypt - Cairo
  • June 2015 to January 2016

lean management deployment

Shift Manager at Rexam Beverage can maker
  • Egypt - Cairo
  • March 2013 to June 2015

Resposible on the whole plant; safety, production, maintenance and quality.
Managing a team of three team leaders, quality leader, electrician, mechanic and 20
technicians.
Managing the plant KPI's; effeciency, spoilage and quality. Managing the subordinates in terms of decepline, skills and development.
Carry on reporting the KPI's to the management on daily, monthly and quarterly basis.
Responsible on one of the three main areas of the plant in terms of downtime and TPM,
lean activities and continuous improvement and action plans monitoring and delivery.

Production Shift Leader at edita food industries
  • Egypt - Cairo
  • March 2010 to March 2013

Manage Shift activities to meet planned schedules.

Manufacturing Engineer (Assembly Line Pilot and Lean Coordinator Assistant) at Carrier refrigiration and air conditioning
  • Egypt - Cairo
  • September 2005 to January 2007

 Worked as line pilot; responsible on Process, Quality, Speed, Capacity, maintenance/utilities and operators (30 operators) of the assembly line
 Coached and Implemented lean methodologies in the company business units (Operations and sales).
 Applied lean Manufacturing methodology on assembly lines to improve productivity and value streams.
 Maintain all key processes in control; complying the desired quality levels using Statistical Process Control and problem solving techniques.
 Responsibility of all EH&S and ergonomics issues on the assembly line including periodic risk assessments and find opportunities for improvements and implementations.
 Responsible on implementation of TPM schedules and prepare equipments evaluation sheets and critical spare parts lists for the assembly line.
 Participated in technology transfer projects for new products using 3P methodologies including layout creation, material handling and storing (KANBAN), tooling and machinery.
Achievements:
 Kaizen event on HiWall line with 30% improvement overall.
 Technology Transfer Project of a new ECO commercial line from Carrier Spain.
 Achieve the Silver Certificate in ACE @ 4.5 sigma level.

Education

Bachelor's degree, Mechanical design and Production Engineering
  • at Cairo University
  • July 2004

mechanical design an production engineering

Specialties & Skills

Problem Solving
People Management
Six Sigma
Lean Manufacturing
Teamwork
production management
lean management
project management
plant maintenance
maintenance management
production planning

Languages

English
Expert
Arabic
Native Speaker

Training and Certifications

Six Sigma Green belt (Certificate)
Date Attended:
June 2007
Valid Until:
August 2007