Operations Manager
Dadex Eternit Limited
مجموع سنوات الخبرة :23 years, 0 أشهر
1. Manage and control all activities of Plant regarding Administration, Production and Maintenance.
2. Prepare Sundar budget (Repair & Maintenance, CAPEX and overheads).
3. Support Operational head in operational matters.
4. Monitor the coordination between Planning, Quality Assurance and Production departments.
5. To liaison with Head office and Karachi Plastic Plant for all operation and maintenance issues.
6. SAP Transactions regarding Production and Store inventory (RM, FG, stores & spares).
7. Ensure the safe Sundar operation by implementation of SH & E policies and procedures.
8. Ensure implementation of Quality Management System at Sundar.
9. Encourage staff to come forward with improvement initiative.
10. Manage petty cash of Sundar plant.
11. Collect quotations from scrap dealers for disposal of scrap as per company procedure.
12. Develop key performance indicators for operation and services departments.
13. To develop departmental and staff objectives to meet goals and organization targets.
14. Erection and commissioning of new Extruder line of 630 mm.
15. Worked standards OHSAS 18001:2007, ISO 14001:2004 and ISO 9001:2008
1. Lead Sundar team to manage Sundar site operation.
2. To manage monthly Production plan by sales in SAPCOM.
3. To carried out Preventive maintenance (Mechanical and Electrical) within the targeted breakdown time.
4. To solve HR matters related to plant.
5. To improve OEE of production lines.
6. Manage petty cash of Sundar plant.
7. Developed maintenance check schedules and check sheets at Sundar.
8. Collect quotations from scrap dealers for disposal of scrap as per company procedure.
9. Carried out audits for implementation of Health, Safety and Environmental standard at Sundar.
10. Raise Purchase requisition, built comparison, follow-up Procurement and vendors.
11. Lead cost reduction team developed over organization level.
ACHIEVEMENTS
Line Speed.
The extruder has been designed to run at 10 meter per minute and it was running a 7.5 m/min. Line speed was enhanced from 7.5 to 9, 9 to 10 and then 10 to 11.75 meter per minute.
Power Consumption
Over the period of three years power consumption was reduced 16 % from 0.789 KWH per finished Kg to 0.662 KWH per finished Kg.
OEE OF Extruders
Overall Equipment Efficiency has been improved
PE03 From 54% to 88%
PE04 From 90% to 98%
PPR From 74% to 94%
1. To manage monthly Production plan from SAPCOM by sales.
2. To improve production efficiency up 10 to 15 %.
3. To conduct QMS audits.
4. To train of new supervisors at Sheet plant, Pipe Machine 1, Pipe machine 2 and Hazmeg plant to reduce down time during trouble shooting.
5. To coordinate Quality Assurance department to meet QMS standard.
6. To keep and update the record of production.
7. To prepare Mechanical, Electrical and Operation maintenance check lists for weekly cleaning.
8. To coordinate Head Office regarding to purchase and raise PR for consumable.
9. To manage standby equipments
10. To head productivity meetings with IRO staff to meet the production
11. To manage raw material and others consumable materials.
1. Erection and commissioning of Mechanical equipments. (Chillers, cooling towers, compressors and production lines, CS2 and pulp mill).
2. Purchase requisition and follow up of material.
3. Manage workshop (4 lathe machines+2 Drill machines)
4. Manage daily Mechanical team activity
1. Manage workshop (2 lathe machines+2 Drill machines)
2. Erection / commissioning of Mechanical equipment's ( Nitrogen, production line and Utility sections)
3. Special activity installation of reciprocating compressor motor 250 KW without bearings.
4. Purchase requisition and follow up of material
5. To set minimum maximum level of inventory of store
Trainee Engineer:
1. Prepare rotary stand by equipment of paper machine.
2. Purchase requisition and follow-up of material.
3. Overtime of Labor.
4. Alignments of Rolls and Dryers.
Maintenance Engineer:
1. Balancing with IRD-246 machine.
2. Manage manpower in shifts.
3. Manage overtime of manpower.
4. Manage workshop (5 lathe machines+2 shapers +2 Drill machines+ 1 milling )